F Ford Motor Company

By Ben Foldy and Mike Colias 

Ford Motor Co. stopped assembly lines at its Chicago assembly plant for the second straight day on Wednesday, an early indication of the challenges the auto industry faces as production resumes after a two-month shutdown due to the coronavirus crisis.

Ford sent workers at the Chicago Assembly Plant home in the late morning Wednesday, two people familiar with the matter said. The work stoppage came after a nearby Lear Corp. factory in Hammond, Ind., which makes seats for the Ford factory, idled its assembly lines earlier, the people said.

On Tuesday, Ford was forced to close the Chicago factory twice for several hours after confirming two positive cases of Covid-19 at a nearby Ford facility, a company spokeswoman said. The plant, which makes the Ford Explorer and Lincoln Aviator sport-utility vehicles, had been operating again Wednesday morning after parts of the facility were disinfected overnight.

The reason for the closure of the Lear plant could not be learned. A spokesman for Lear did not immediately respond to requests for comment.

The closures come after Detroit's auto makers on Monday began restarting their U.S. factories, which were idled around March 20 as the coronavirus pandemic took hold. The companies have spent several weeks preparing measures to ensure a safe work environment. They include temperature checks, plastic barriers between work stations and even electronic bracelets that beep if an employee violates social-distancing rules.

Executives and analysts have warned that the industry's restart will be slow and complex, including the risk of infections popping up at auto makers' factories and at those of suppliers.

The car companies have resumed operations with far fewer workers making vehicles in extremely small volumes as they gradually resume operations. Executives have said production will start slowly as workers familiarize themselves with safety measures, parts trickle in from suppliers and machinery is tested after the long idle period.

The two Ford employees had passed an initial temperature check when they arrived for their shifts on Tuesday, the company spokeswoman said. It was unclear how they later tested positive during their work shifts, she said. Employees who had close contact with the workers were asked to self-quarantine for two weeks.

"Due to incubation time, we know these employees did not contract Covid-19 while at work," the spokeswoman said. "Our protocols are in place to help stop the spread of the virus."

Ford experienced a troubled rollout last year of a redesigned Explorer and the Aviator, a new SUV model, after a major overhaul of the Chicago factory. Executives cited the problematic launch as a major reason that Ford fell short of its profit target in 2019, but have said the factory now is operating smoothly.

Write to Ben Foldy at Ben.Foldy@wsj.com and Mike Colias at Mike.Colias@wsj.com

(END) Dow Jones Newswires

May 20, 2020 16:00 ET (20:00 GMT)

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