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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
____________________________________________________________________________________________________________________________________
FORM 10-Q
____________________________________________________________________________________________________________________________________
(Mark One)
 
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended April 4, 2020
OR
 
TRANSITION REPORT PURSUANT TO SECTION 13 or 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from ______ to ______
Commission File Number 001-14423
____________________________________________________________________________________________________________________________________
PLXSLOGO10Q.GIF
PLEXUS CORP.
(Exact name of registrant as specified in charter)
____________________________________________________________________________________________________________________________________
Wisconsin
 
39-1344447
(State or other jurisdiction of incorporation)
 
(I.R.S. Employer Identification No.)
One Plexus Way
Neenah, Wisconsin 54957
(Address of principal executive offices) (Zip Code)
Telephone Number (920969-6000
(Registrant’s telephone number, including Area Code) 
Securities registered pursuant to Section 12(b) of the Act:
Title of each class
Trading Symbol
Name of each exchange on which registered
Common Stock, $0.01 par value
PLXS
The Nasdaq Global Select Market
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports); and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  o 
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).    Yes  x    No  o 
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company,” and "emerging growth company" in Rule 12b-2 of the Exchange Act.
Large accelerated filer
x
Accelerated filer
Non-accelerated filer  
Smaller reporting company
Emerging growth company
 
 
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. ¨
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes      No  
As of May 5, 2020, there were 29,186,367 shares of common stock outstanding.    



PLEXUS CORP.
TABLE OF CONTENTS
April 4, 2020
 
 
 
3
3
3
4
5
6
7
24
24
24
27
32
37
38
38
39
39
40
40
41
42
43



PART I.     FINANCIAL INFORMATION
ITEM 1.    FINANCIAL STATEMENTS

PLEXUS CORP. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE (LOSS) INCOME
(in thousands, except per share data)
Unaudited

 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Net sales
 
$
767,364

 
$
789,051

 
$
1,619,773

 
$
1,554,595

Cost of sales
 
705,919

 
718,415

 
1,479,138

 
1,411,576

Gross profit
 
61,445

 
70,636

 
140,635

 
143,019

Selling and administrative expenses
 
38,233

 
37,462

 
77,489

 
72,894

Restructuring and impairment charges
 
6,003

 

 
6,003

 

Operating income
 
17,209

 
33,174

 
57,143

 
70,125

Other income (expense):
 
 
 
 
 
 
 
 
Interest expense
 
(3,814
)
 
(3,145
)
 
(7,946
)
 
(5,394
)
Interest income
 
533

 
440

 
1,178

 
965

Miscellaneous, net
 
154

 
(1,773
)
 
(2,019
)
 
(2,885
)
Income before income taxes
 
14,082

 
28,696

 
48,356

 
62,811

Income tax expense
 
1,156

 
3,938

 
4,424

 
15,827

Net income
 
$
12,926

 
$
24,758

 
$
43,932

 
$
46,984

Earnings per share:
 
 
 
 
 
 
 
 
Basic
 
$
0.44

 
$
0.81

 
$
1.50

 
$
1.52

Diluted
 
$
0.43

 
$
0.79

 
$
1.46

 
$
1.48

Weighted average shares outstanding:
 
 
 
 
 
 
 
 
Basic
 
29,291

 
30,603

 
29,216

 
31,003

Diluted
 
29,925

 
31,385

 
29,999

 
31,836

Comprehensive (loss) income:
 
 
 
 
 
 
 
 
Net income
 
$
12,926

 
$
24,758

 
$
43,932

 
$
46,984

Other comprehensive (loss) income :
 
 
 
 
 
 
 
 
Derivative instrument fair value adjustment
 
(6,539
)
 
1,984

 
(4,316
)
 
2,362

     Foreign currency translation adjustments
 
(7,327
)
 
515

 
(2,123
)
 
(1,356
)
          Other comprehensive (loss) income :
 
(13,866
)
 
2,499

 
(6,439
)
 
1,006

Total comprehensive (loss) income
 
$
(940
)
 
$
27,257

 
$
37,493

 
$
47,990

The accompanying notes are an integral part of these condensed consolidated financial statements.


3


PLEXUS CORP. AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS
(in thousands, except per share data)
Unaudited

 
 
April 4,
2020
 
September 28,
2019
ASSETS
 
 
 
 
Current assets:
 
 
 
 
Cash and cash equivalents
 
$
225,830

 
$
223,761

Restricted cash
 
1,458

 
2,493

Accounts receivable, net of allowances of $4,642 and $1,537, respectively
 
462,812

 
488,284

Contract assets
 
111,277

 
90,841

Inventories, net
 
765,818

 
700,938

Prepaid expenses and other
 
27,537

 
31,974

Total current assets
 
1,594,732

 
1,538,291

Property, plant and equipment, net
 
381,668

 
384,224

Operating lease right-of-use assets
 
74,371

 

Deferred income taxes
 
14,071

 
13,654

Other assets
 
30,356

 
64,714

Total non-current assets
 
500,466

 
462,592

Total assets
 
$
2,095,198

 
$
2,000,883

 
 
 
 
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
 
 
 
 
Current liabilities:
 
 
 
 
Current portion of long-term debt and finance lease obligations
 
$
107,880

 
$
100,702

Accounts payable
 
483,441

 
444,944

Customer deposits
 
136,545

 
139,841

Accrued salaries and wages
 
53,199

 
73,555

Other accrued liabilities
 
119,792

 
106,461

Total current liabilities
 
900,857

 
865,503

Long-term debt and finance lease obligations, net of current portion
 
186,327

 
187,278

Long-term accrued income taxes payable
 
53,899

 
59,572

Long-term operating lease liabilities
 
39,617

 

Deferred income taxes payable
 
6,363

 
5,305

Other liabilities
 
15,577

 
17,649

Total non-current liabilities
 
301,783

 
269,804

Total liabilities
 
1,202,640

 
1,135,307

Commitments and contingencies
 

 

Shareholders’ equity:
 
 
 
 
Preferred stock, $.01 par value, 5,000 shares authorized, none issued or outstanding
 

 

Common stock, $.01 par value, 200,000 shares authorized, 53,414 and 52,917 shares issued, respectively, and 29,186 and 29,004 shares outstanding, respectively
 
534

 
529

Additional paid-in capital
 
607,446

 
597,401

Common stock held in treasury, at cost, 24,228 and 23,913 shares, respectively
 
(912,731
)
 
(893,247
)
Retained earnings
 
1,221,532

 
1,178,677

Accumulated other comprehensive loss
 
(24,223
)
 
(17,784
)
Total shareholders’ equity
 
892,558

 
865,576

Total liabilities and shareholders’ equity
 
$
2,095,198

 
$
2,000,883

The accompanying notes are an integral part of these condensed consolidated financial statements.

4


PLEXUS CORP. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY
(in thousands)
Unaudited

 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Common stock - shares outstanding
 
 
 
 
 
 
 
 
Beginning of period
 
29,222

 
30,992

 
29,004

 
31,838

Exercise of stock options and vesting of other stock awards
 
189

 
241

 
498

 
265

Treasury shares purchased
 
(225
)
 
(992
)
 
(316
)
 
(1,862
)
End of period
 
29,186

 
30,241

 
29,186

 
30,241

 
 
 
 
 
 
 
 
 
Total stockholders' equity, beginning of period
 
$
908,372

 
$
905,163

 
$
865,576

 
$
921,143

Common stock - par value
 
 
 
 
 
 
 
 
Beginning of period
 
532

 
526

 
529

 
526

Exercise of stock options and vesting of other stock awards
 
2

 
2

 
5

 
2

End of period
 
534

 
528

 
534

 
528

Additional paid-in capital
 
 
 
 
 
 
 
 
Beginning of period
 
609,168

 
587,011

 
597,401

 
581,488

Stock-based compensation expense
 
5,779

 
5,176

 
10,825

 
9,929

Exercise of stock options and vesting of other stock awards, including tax benefits
 
(7,501
)
 
(5,908
)
 
(780
)
 
(5,138
)
End of period
 
607,446

 
586,279

 
607,446

 
586,279

Treasury stock
 
 
 
 
 
 
 
 
Beginning of period
 
(899,577
)
 
(761,189
)
 
(893,247
)
 
(711,138
)
Treasury shares purchased
 
(13,154
)
 
(56,246
)
 
(19,484
)
 
(106,297
)
End of period
 
(912,731
)
 
(817,435
)
 
(912,731
)
 
(817,435
)
Retained earnings
 
 
 
 
 
 
 
 
Beginning of period
 
1,208,606

 
1,092,287

 
1,178,677

 
1,062,246

Net income
 
12,926

 
24,758

 
43,932

 
46,984

Cumulative effect adjustment for adoption of new accounting pronouncements (1)
 

 

 
(1,077
)
 
7,815

End of period
 
1,221,532

 
1,117,045

 
1,221,532

 
1,117,045

Accumulated other comprehensive (loss) income
 
 
 
 
 
 
 
 
Beginning of period
 
(10,357
)
 
(13,472
)
 
(17,784
)
 
(11,979
)
Other comprehensive (loss) income
 
(13,866
)
 
2,499

 
(6,439
)
 
1,006

End of period
 
(24,223
)
 
(10,973
)
 
(24,223
)
 
(10,973
)
Total stockholders' equity, end of period
 
$
892,558

 
$
875,444

 
$
892,558

 
$
875,444

(1) See Note 1, "Basis of Presentation," for a discussion of recently adopted accounting pronouncements.
The accompanying notes are an integral part of these condensed consolidated financial statements.

5


PLEXUS CORP. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(in thousands)
Unaudited

 
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
Cash flows from operating activities
 
 
 
 
Net income
 
$
43,932

 
$
46,984

Adjustments to reconcile net income to net cash flows from operating activities:
 
 
 
 
Depreciation and amortization
 
27,938

 
25,468

Deferred income taxes
 
2,226

 
1,622

Share-based compensation expense
 
10,825

 
9,929

Provision for allowance for doubtful accounts
 
3,402

 

Asset impairment charges
 
3,054

 

Other, net
 
(13
)
 
92

Changes in operating assets and liabilities, excluding impacts of acquisition:
 
 
 
 
Accounts receivable
 
21,671

 
(50,717
)
Contract assets
 
(20,300
)
 
(10,298
)
Inventories
 
(65,662
)
 
(77,917
)
Other current and noncurrent assets
 
7,619

 
(4,367
)
Accrued income taxes payable
 
(17,050
)
 
(824
)
Accounts payable
 
41,595

 
(28,187
)
Customer deposits
 
(3,049
)
 
38,197

Other current and noncurrent liabilities
 
(10,780
)
 
15,486

Cash flows provided by (used in) operating activities
 
45,408

 
(34,532
)
Cash flows from investing activities
 
 
 
 
Payments for property, plant and equipment
 
(30,679
)
 
(54,556
)
Proceeds from sales of property, plant and equipment
 
694

 
93

Business acquisition
 

 
1,180

Cash flows used in investing activities
 
(29,985
)
 
(53,283
)
Cash flows from financing activities
 
 
 
 
Borrowings under debt agreements
 
335,694

 
667,025

Payments on debt and finance lease obligations
 
(329,756
)
 
(581,360
)
Repurchases of common stock
 
(19,484
)
 
(106,297
)
Proceeds from exercise of stock options
 
9,850

 
1,264

Payments related to tax withholding for share-based compensation
 
(10,625
)
 
(6,400
)
Cash flows used in financing activities
 
(14,321
)
 
(25,768
)
Effect of exchange rate changes on cash and cash equivalents
 
(68
)
 
256

Net increase (decrease) in cash and cash equivalents and restricted cash
 
1,034

 
(113,327
)
Cash and cash equivalents and restricted cash:
 
 
 
 
Beginning of period
 
226,254

 
297,686

End of period
 
$
227,288

 
$
184,359

The accompanying notes are an integral part of these condensed consolidated financial statements.


6


PLEXUS CORP. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
FOR THE THREE AND SIX MONTHS ENDED APRIL 4, 2020 AND MARCH 30, 2019
Unaudited

1.    Basis of Presentation
Basis of Presentation: 
The accompanying Condensed Consolidated Financial Statements included herein have been prepared by Plexus Corp. and its subsidiaries (together “Plexus” or the “Company”) without audit and pursuant to the rules and regulations of the United States (“U.S.”) Securities and Exchange Commission (“SEC”). The accompanying Condensed Consolidated Financial Statements reflect all adjustments, which include normal recurring adjustments necessary for the fair statement of the consolidated financial position of the Company as of April 4, 2020 and September 28, 2019, the results of operations and shareholders' equity for the three and six months ended April 4, 2020 and March 30, 2019, and the cash flows for the same six month periods.
The Company’s fiscal year ends on the Saturday closest to September 30. The Company uses a “4-4-5” weekly accounting system for the interim periods in each quarter. Each quarter, therefore, ends on a Saturday at the end of the 4-4-5 period. Periodically, an additional week must be added to the fiscal year to re-align with the Saturday closest to September 30. Fiscal 2020 includes 53 weeks; therefore, the first quarter of fiscal 2020 included 14 weeks while all other fiscal quarters presented herein included 13 weeks.
Certain information and footnote disclosures, normally included in financial statements prepared in accordance with generally accepted accounting principles in the United States of America ("U.S. GAAP"), have been condensed or omitted pursuant to the SEC’s rules and regulations dealing with interim financial statements. However, the Company believes that the disclosures made in the Condensed Consolidated Financial Statements included herein are adequate to make the information presented not misleading. It is suggested that these Condensed Consolidated Financial Statements be read in conjunction with the Consolidated Financial Statements and notes thereto included in the Company’s 2019 Annual Report on Form 10-K.
The preparation of financial statements requires management to make estimates and assumptions that affect the amounts reported in the Condensed Consolidated Financial Statements and notes thereto. The full extent to which the COVID-19 outbreak will impact the Company's business and operating results will depend on future developments that are highly uncertain and cannot be accurately predicted. The Company has considered information available as of the date of issuance of these financial statements and is not aware of any specific events or circumstances that would require an update to its estimates or judgments, or a revision of the carrying value of its assets or liabilities. These estimates may change as new events occur and additional information becomes available. Actual results could differ materially from these estimates.
Recently Adopted Accounting Pronouncements:
In May 2014, the FASB issued ASU 2014-09, which requires an entity to recognize revenue relating to contracts with customers that depicts the transfer of promised goods or services to customers in an amount reflecting the consideration to which the entity expects to be entitled in exchange for such goods or services ("Topic 606"). On September 30, 2018, the Company adopted and applied Topic 606 to all contracts using the modified retrospective method of adoption. Upon adoption, the Company recognized an increase to its fiscal 2019 beginning Retained earnings balance of $7.8 million.
In February 2016, the FASB issued ASU 2016-02 (“Topic 842”), which is intended to improve financial reporting of lease transactions by requiring lessees to recognize most leases as a right-of-use (“ROU”) asset and lease liability on their balance sheets for the rights and obligations created by leases, but record expenses on their income statements in a similar manner. For lessors, the guidance modifies the classification criteria and the accounting for sales-type and direct financing leases. ASU 2016-02 also requires disclosures regarding the amount, timing and judgments related to accounting for an entity’s leases and related cash flows.
On September 29, 2019, the Company adopted Topic 842 using the modified retrospective method of adoption, which allows financial information for comparative periods prior to adoption not to be updated. The Company recognized right-of-use assets and operating lease liabilities on its Consolidated Balance Sheets, but the standard did not have a material impact on its Consolidated Statements of Comprehensive Income or Consolidated Statements of Cash Flows.
ASC 842 provides optional practical expedients to assist with transition to the new standard. Management elected the package of practical expedients offered, which allows entities to not reassess: (i) whether any contracts prior to the adoption date are or contain leases, (ii) lease classification, and (iii) whether capitalized initial direct costs continue to meet the definition of initial

7


direct costs under the new guidance.  For all new and modified leases after adoption, management elected the short-term lease recognition exemption for all of the Company’s leases that qualify, in addition to the practical expedient to not separate lease and nonlease components. Refer to Note 7, "Leases," for further information.
In August 2017, the FASB issued ASU 2017-12 related to the accounting for hedging activities. The pronouncement expands and refines hedge accounting, aligns the recognition and presentation of the effects of hedging instruments and hedge items in the financial statements, and includes certain targeted improvements to ease the application of current guidance related to the assessment of hedge effectiveness. The Company adopted this guidance during the first quarter of fiscal 2020 with no material impact to the Company's Consolidated Financial Statements; however, the impact of the new standard on future periods will depend on the facts and circumstances of future transactions.
Recently Issued Accounting Pronouncements Not Yet Adopted:
In June 2016, the FASB issued ASU 2016-13, which replaces the current incurred loss impairment methodology with a methodology that reflects expected credit losses and required consideration of a broader range of reasonable and supportable information to inform credit loss estimates. This guidance is effective for the Company beginning in the first quarter of fiscal year 2021. Early adoption is permitted. The Company is currently in the process of assessing the impact of the adoption of the new standard on its Consolidated Financial Statements.
In March 2020, the FASB issued ASU 2020-04, which provides guidance in accounting for contracts, hedging relationships, and other transactions that are affected by reference rate reform. The optional expedients and exceptions in this guidance are allowed to be applied by the Company starting with the second quarter of fiscal year 2020. The Company is currently in the process of assessing the impacts of the adoption on its Consolidated Financial Statements.
The Company believes that no other recently issued accounting standards will have a material impact on its Consolidated Financial Statements, or apply to its operations.

2.    Inventories
Inventories as of April 4, 2020 and September 28, 2019 consisted of the following (in thousands):
 
 
April 4,
2020
 
September 28,
2019
Raw materials
 
$
634,357

 
$
577,545

Work-in-process
 
59,021

 
49,315

Finished goods
 
72,440

 
74,078

Total inventories, net
 
$
765,818

 
$
700,938


In certain circumstances, per contractual terms, customer deposits are received by the Company to offset obsolete and excess inventory risks. The total amount of customer deposits related to inventory and included within current liabilities on the accompanying Condensed Consolidated Balance Sheets as of April 4, 2020 and September 28, 2019 was $131.7 million and $136.5 million, respectively.









8


3.    Debt, Finance Lease Obligations and Other Financing
Debt, finance lease obligations and other financing as of April 4, 2020 and September 28, 2019 consisted of the following (in thousands):
 
 
April 4,
2020
 
September 28,
2019
4.05% Senior Notes, due June 15, 2025
 
$
100,000

 
$
100,000

4.22% Senior Notes, due June 15, 2028
 
50,000

 
50,000

Borrowings under the credit facility
 
101,000

 
95,000

Finance lease and other financing obligations
 
44,574

 
44,492

Unamortized deferred financing fees
 
(1,367
)
 
(1,512
)
Total obligations
 
294,207


287,980

Less: current portion
 
(107,880
)
 
(100,702
)
Long-term debt and finance lease obligations, net of current portion
 
$
186,327

 
$
187,278


On June 15, 2018, the Company entered into a Note Purchase Agreement (the “2018 NPA”) pursuant to which it issued an aggregate of $150.0 million in principal amount of unsecured senior notes, consisting of $100.0 million in principal amount of 4.05% Series A Senior Notes, due on June 15, 2025, and $50.0 million in principal amount of 4.22% Series B Senior Notes, due on June 15, 2028 (collectively, the “2018 Notes”), in a private placement. The 2018 NPA includes customary operational and financial covenants with which the Company is required to comply, including, among others, maintenance of certain financial ratios such as a total leverage ratio and a minimum interest coverage ratio. The 2018 Notes may be prepaid in whole or in part at any time, subject to payment of a make-whole amount; interest on the 2018 Notes is payable semiannually. As of April 4, 2020, the Company was in compliance with the covenants under the 2018 NPA.
On May 15, 2019, the Company refinanced its then-existing senior unsecured revolving credit facility (the "Prior Credit Facility") by entering into a new 5-year senior unsecured revolving credit facility (collectively with the Prior Credit Facility, referred to as the "Credit Facility"), which expanded the maximum commitment from $300.0 million to $350.0 million and extended the maturity from July 5, 2021 to May 15, 2024. The maximum commitment under the Credit Facility may be further increased to $600.0 million, generally by mutual agreement of the Company and the lenders, subject to certain customary conditions. During the six months ended April 4, 2020, the highest daily borrowing was $164.5 million; the average daily borrowings were $122.2 million. The Company borrowed $333.7 million and repaid $327.7 million of revolving borrowings under the Credit Facility during the six months ended April 4, 2020. As of April 4, 2020, the Company was in compliance with all financial covenants relating to the Credit Facility, which are generally consistent with those in the 2018 NPA previously discussed. The Company is required to pay a commitment fee on the daily unused revolver credit commitment based on the Company's leverage ratio; the fee was 0.125% as of April 4, 2020. To further ensure our ability to meet our working capital and fixed capital requirements, the Company entered into Amendment No. 1 to the Credit Facility on April 29, 2020, among the Company, the lenders party thereto and JPMorgan Chase Bank, N.A., as administrative agent (the “Agent”) in response to the COVID-19 outbreak. The agreement amended the Credit Facility among the Company, the other subsidiary borrowers from time to time party thereto, the lenders from time to time party thereto and the Agent (the “Existing Credit Facility”; the Existing Credit Facility as amended by the Amendment, the “Credit Facility”). Refer to Note 17, "Subsequent Event," for further information regarding the Amendment.
The fair value of the Company’s debt, excluding finance leases, was $249.5 million and $252.3 million as of April 4, 2020 and September 28, 2019, respectively. The carrying value of the Company's debt, excluding finance leases and other financing obligations, was $251.0 million and $245.0 million as of April 4, 2020 and September 28, 2019, respectively. If measured at fair value in the financial statements, the Company's debt would be classified as Level 2 in the fair value hierarchy. Refer to Note 4, "Derivatives," for further information regarding the Company's fair value calculations and classifications.

4.    Derivatives
All derivatives are recognized in the accompanying Condensed Consolidated Balance Sheets at their estimated fair value. The Company uses derivatives to manage the variability of foreign currency obligations. The Company has cash flow hedges related to forecasted foreign currency obligations, in addition to non-designated hedges to manage foreign currency exposures

9


associated with certain foreign currency denominated assets and liabilities. The Company does not enter into derivatives for speculative purposes.
The Company designates some foreign currency exchange contracts as cash flow hedges of forecasted foreign currency expenses. Changes in the fair value of the derivatives that qualify as cash flow hedges are recorded in "Accumulated other comprehensive loss" in the accompanying Condensed Consolidated Balance Sheets until earnings are affected by the variability of the cash flows. In the next twelve months, the Company estimates that $4.9 million of unrealized losses, net of tax, related to cash flow hedges will be reclassified from other comprehensive (loss) income into earnings. Changes in the fair value of the non-designated derivatives related to recognized foreign currency denominated assets and liabilities are recorded in "Miscellaneous, net" in the accompanying Condensed Consolidated Statements of Comprehensive (Loss) Income.
The Company enters into forward currency exchange contracts for its operations in Malaysia and Mexico on a rolling basis. The Company had cash flow hedges outstanding with a notional value of $79.8 million as of April 4, 2020, and $80.0 million as of September 28, 2019. These forward currency contracts fix the exchange rates for the settlement of future foreign currency obligations that have yet to be realized. The total fair value of the forward currency exchange contracts was a $4.9 million liability as of April 4, 2020, and a $0.6 million liability as of September 28, 2019.
The Company had additional forward currency exchange contracts outstanding as of April 4, 2020, with a notional value of $23.8 million; there were $34.4 million such contracts outstanding as of September 28, 2019. The Company did not designate these derivative instruments as hedging instruments. The net settlement amount (fair value) related to these contracts is recorded on the Condensed Consolidated Balance Sheets as either a current or long-term asset or liability, depending on the term, and as an element of "Miscellaneous, net." The total fair value of these derivatives was a $0.4 million liability as of April 4, 2020, and a $0.9 million asset as of September 28, 2019.
The tables below present information regarding the fair values of derivative instruments and the effects of derivative instruments on the Company’s Condensed Consolidated Financial Statements:
Fair Values of Derivative Instruments (in thousands)
  
 
Derivative Assets
 
Derivative Liabilities
  
 
  
 
April 4,
2020
 
September 28,
2019
 
  
 
April 4,
2020
 
September 28,
2019
Derivatives designated as hedging instruments
 
Balance sheet
classification
 
Fair Value
 
Fair Value
 
Balance sheet
classification
 
Fair Value
 
Fair Value
Foreign currency forward contracts
 
Prepaid expenses and other
 
$

 
$
156

 
Other accrued liabilities
 
$
4,902

 
$
798


Fair Values of Derivative Instruments (in thousands)
  
 
Derivative Assets
 
Derivative Liabilities
  
 
  
 
April 4,
2020
 
September 28,
2019
 
  
 
April 4,
2020
 
September 28,
2019
Derivatives not designated as hedging instruments
 
Balance sheet
classification
 
Fair Value
 
Fair Value
 
Balance sheet
classification
 
Fair Value
 
Fair Value
Foreign currency forward contracts
 
Prepaid expenses and other
 
$
119

 
$
912

 
Other accrued liabilities
 
$
512

 
$
54


The Effect of Cash Flow Hedge Accounting on Accumulated Other Comprehensive (Loss) Income ("OCL") (in thousands)
for the Three Months Ended
Derivatives in cash flow hedging relationships
 
Amount of (Loss) Gain Recognized in OCL on Derivatives
 
April 4, 2020
 
March 30, 2019
Foreign currency forward contracts
 
$
(6,325
)
 
$
1,241



10


Derivative Impact on Gain (Loss) Recognized in Condensed Consolidated Statements of Comprehensive (Loss) Income (in thousands)
for the Three Months Ended
Derivatives in cash flow hedging relationships
 
Classification of  Gain (Loss) Reclassified from Accumulated OCL into Income
 
Amount of Gain (Loss) Reclassified from Accumulated OCL into Income
 
 
April 4, 2020
 
March 30, 2019
Foreign currency forward contracts
 
Cost of sales
 
$
204

 
$
(670
)
Foreign currency forward contracts
 
Selling and administrative expenses
 
$
10

 
$
(73
)

Derivatives not designated as hedging instruments
 
Location of (Loss) Gain Recognized on Derivatives in Income
 
Amount of (Loss) Gain on Derivatives Recognized in Income
 
 
April 4, 2020
 
March 30, 2019
Foreign currency forward contracts
 
Miscellaneous, net
 
$
(223
)
 
$
843


The Effect of Cash Flow Hedge Accounting on Accumulated Other Comprehensive (Loss) Income ("OCL") (in thousands)
for the Six Months Ended
Derivatives in cash flow hedging relationships
 
Amount of (Loss) Gain Recognized in OCL on Derivatives
 
April 4, 2020
 
March 30, 2019
Foreign currency forward contracts
 
$
(4,140
)
 
$
853


Derivative Impact on Gain (Loss) Recognized in Condensed Consolidated Statements of Comprehensive (Loss) Income (in thousands)
for the Six Months Ended
Derivatives in cash flow hedging relationships
 
Classification of Gain (Loss) Reclassified from Accumulated OCL into Income
 
Amount of Gain (Loss) Reclassified from Accumulated OCL into Income
 
 
April 4, 2020
 
March 30, 2019
Foreign currency forward contracts
 
Cost of sales
 
$
177

 
$
(1,354
)
Foreign currency forward contracts
 
Selling and administrative expenses
 
$
(1
)
 
$
(155
)

Derivatives not designated as hedging instruments
 
Location of (Loss) Gain Recognized on Derivatives in Income
 
Amount of (Loss) Gain on Derivatives Recognized in Income
 
 
April 4, 2020
 
March 30, 2019
Foreign currency forward contracts
 
Miscellaneous, net
 
$
(633
)
 
$
1,630


Fair Value Measurements:
Fair value is defined as the exchange price that would be received for an asset or paid to transfer a liability (or exit price) in the principal or most advantageous market for the asset or liability in an orderly transaction between market participants on the measurement date. Valuation techniques used to measure fair value must maximize the use of observable inputs and minimize the use of unobservable inputs. The Company uses quoted market prices when available or discounted cash flows to calculate fair value. The accounting guidance establishes a fair value hierarchy based on three levels of inputs that may be used to measure fair value. The input levels are:
Level 1:  Quoted (observable) market prices in active markets for identical assets or liabilities.
Level 2:  Inputs other than Level 1 that are observable, such as quoted prices for similar assets or liabilities; quoted prices in markets that are not active; or other inputs that are observable or can be corroborated by observable market data for substantially the full term of the asset or liability.
Level 3:  Unobservable inputs that are supported by little or no market activity and that are significant to the fair value of the asset or liability.




11


The following table lists the fair values of liabilities of the Company’s derivatives as of April 4, 2020 and September 28, 2019, by input level:
Fair Value Measurements Using Input Levels (Liability)/Asset (in thousands)
April 4, 2020
 
Level 1
 
Level 2
 
Level 3
 
Total
Derivatives
 
 
 
 
 
 
 
 
Foreign currency forward contracts
 
$

 
$
(5,295
)
 
$

 
$
(5,295
)
 
 
 
 
 
 
 
 
 
September 28, 2019
 
 
 
 
 
 
 
 
Derivatives
 
 
 
 
 
 
 
 
Foreign currency forward contracts
 
$

 
$
216

 
$

 
$
216


The fair value of foreign currency forward contracts is determined using a market approach, which includes obtaining directly or indirectly observable values from third parties active in the relevant markets. Inputs in the fair value of the foreign currency forward contracts include prevailing forward and spot prices for currency and interest rate forward curves.

5.    Income Taxes
Income tax expense for the three and six months ended April 4, 2020 was $1.2 million and $4.4 million, respectively, compared to $3.9 million and $15.8 million for the three and six months ended March 30, 2019, respectively.
The effective tax rate for the three and six months ended April 4, 2020 was 8.2% and 9.1%, respectively, compared to the effective tax rates of 13.7% and 25.2% for the three and six months ended March 30, 2019, respectively. The effective tax rate for the three and six months ended April 4, 2020 decreased from the effective tax rate for the three and six months ended March 30, 2019, primarily due to the geographic distribution of pre-tax book income, the additional impact of the U.S. Tax Cuts & Jobs Act of $7.0 million recorded during the three months ended December 29, 2018, the $0.6 million tax benefit related to restructuring recorded during the three months ended April 4, 2020 and the $0.8 million benefit for special tax items recorded during the three months ended January 4, 2020. The $0.8 million benefit during the three months ended January 4, 2020 was comprised of a $1.9 million benefit related to guidance issued by the U.S. Department of the Treasury regarding foreign tax credits partially offset by $1.1 million of special tax items.
The Coronavirus Aid, Relief, and Economic Security Act was signed into law on March 27, 2020. The Company does not expect a material impact from the law.
There were no material additions to the amount of unrecognized tax benefits recorded for uncertain tax positions as of April 4, 2020. The Company recognizes accrued interest and penalties on uncertain tax positions as a component of income tax expense. The amount of interest and penalties recorded for the three and six months ended April 4, 2020 was not material.
One or more uncertain tax positions may be settled within the next 12 months. Settlement of these matters is not expected to have a material effect on the Company's consolidated results of operations, financial position and cash flows. The Company is not currently under examination by taxing authorities in the U.S. The Company is under audit in various foreign jurisdictions but settlement is not expected to have a material impact.
The Company maintains valuation allowances when it is more likely than not that all or a portion of a net deferred tax asset will not be realized. During the three months ended April 4, 2020, the Company continued to record a full valuation allowance against its net deferred tax assets in certain jurisdictions within the EMEA segment and a partial valuation against its net deferred tax assets in certain jurisdictions within the AMER segment, as it was more likely than not that these assets would not be fully realized based primarily on historical performance. The Company will continue to provide a valuation allowance against its net deferred tax assets in each of the applicable jurisdictions going forward until it determines it is more likely than not that the deferred tax assets will be realized.





12


6.    Earnings Per Share
The following is a reconciliation of the amounts utilized in the computation of basic and diluted earnings per share for the three and six months ended April 4, 2020 and March 30, 2019 (in thousands, except per share amounts):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Net income
 
$
12,926

 
$
24,758

 
$
43,932

 
$
46,984

Basic weighted average common shares outstanding
 
29,291

 
30,603

 
29,216

 
31,003

Dilutive effect of share-based awards and options outstanding
 
634

 
782

 
783

 
833

Diluted weighted average shares outstanding
 
29,925

 
31,385

 
29,999

 
31,836

Earnings per share:
 
 
 
 
 
 
 
 
Basic
 
$
0.44

 
$
0.81

 
$
1.50

 
$
1.52

Diluted
 
$
0.43

 
$
0.79

 
$
1.46

 
$
1.48


For the three and six months ended April 4, 2020, share-based awards for approximately 0.3 million and 0.1 million shares were not included in the computation of diluted earnings per share as they were antidilutive.
For both the three and six months ended March 30, 2019, share-based awards for approximately 0.1 million shares were not included in the computation of diluted earnings per share as they were antidilutive.
See also Note 12, "Shareholders' Equity," for information regarding the Company's share repurchase plans.

7.    Leases
The Company’s lease portfolio includes both real estate and non-real estate type leases which are accounted for as either finance or operating leases. Real estate leases generally include office, warehouse and manufacturing facilities and non-real estate leases generally include office equipment and vehicles. The Company determines if a contract is or contains a lease at inception. The Company’s leases have remaining lease terms of less than 1 year to 41 years. Renewal options that are deemed reasonably certain are included as part of the lease term for purposes of calculating the right-of-use (“ROU”) assets and lease liability. Variable lease payments are generally expensed as incurred and include certain index-based changes in rent, certain nonlease components, such as maintenance and other services provided by the lessor, and other charges included in the lease. The Company elected the practical expedient to not separate lease and nonlease components, as such nonlease components are included in the calculation of the ROU asset and lease liability and included in the lease expense over the term of the lease. The Company uses a discount rate to calculate the ROU asset and lease liability. When the implicit rate is known or provided in the lease documents, the Company is required to use this rate. In cases in which the implicit rate is not known, the Company uses an estimated incremental borrowing rate.

Operating lease ROU assets and lease liabilities are recorded on the date the Company takes possession of the leased assets with expense recognized on a straight-line basis over the lease term. Leases with an estimated total term of 12 months or less are not recorded on the balance sheet and the lease expense is recognized on a straight-line basis over the lease term. Generally, the Company's lease agreements do not contain material residual value guarantees or material restrictive covenants.

Upon adoption of ASU 2016-02, the Company recorded $45.5 million of right-of-use assets and lease liabilities, related to its existing operating lease portfolio. The Company also reclassified amounts previously held on the balance sheet to operating right-of-use assets and operating lease liabilities upon adoption due to existing arrangements subject to the new standard, including $30.2 million of prepaid leases in other non-current assets. The accounting for the Company’s finance leases remained substantially unchanged. In addition, the company recognized a $1.1 million reduction to retained earnings as a result of two existing build-to-suit arrangements for the facilities in Guadalajara, Mexico that were reassessed to be finance leases under the new standard. The adoption of this new standard did not have a material impact on the Condensed Consolidated Statements of Cash Flows or Condensed Consolidated Statements of Comprehensive (Loss) Income.




13


As a result of the adoption, the following adjustments were made to the opening balances of the Company's Condensed Consolidated Balance Sheets (in thousands):
 
September 28, 2019
 
Impacts due to adoption of Topic 842
 
September 29, 2019
ASSETS
 
 
 
 
 
   Prepaid expenses and other
$
31,974

 
$
(170
)
 
$
31,804

   Operating right-of-use assets

 
75,790

 
75,790

   Property, plant and equipment, net
384,224

 
(1,833
)
 
382,391

   Deferred income taxes
13,654

 
432

 
14,086

   Other non-current assets
64,714

 
(30,193
)
 
34,521

LIABILITIES AND SHAREHOLDERS' EQUITY
   Other accrued liabilities
$
106,461

 
$
7,939

 
$
114,400

   Long-term debt and finance lease obligations, net of current portion
187,278

 
(207
)
 
187,071

   Long-term operating lease liabilities

 
37,371

 
37,371

   Retained earnings
1,178,677

 
(1,077
)
 
1,177,600



The components of lease expense for three and six months ended April 4, 2020 were as follows (in thousands):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4, 2020

 
April 4, 2020

Finance lease expense:
 
 
 
 
   Amortization of right-of-use assets
 
$
1,075

 
$
2,269

   Interest on lease liabilities
 
1,211

 
2,502

Operating lease expense
 
2,898

 
6,079

Other lease expense
 
1,139

 
1,259

Total
 
$
6,323

 
$
12,109



Based on the nature of the ROU asset, amortization of finance right-of-use assets, operating lease expense and other lease expense are recorded within either cost of goods sold or selling and administrative expenses and interest on finance lease liabilities is recorded within interest expense on the Condensed Consolidated Statements of Comprehensive (Loss) Income. Other lease expense includes lease expense for leases with an estimated total term of twelve months or less and variable lease expense related to variations in lease payments as a result of a change in factors or circumstances occurring after the lease possession date.

14


The following tables sets forth the amount of lease assets and lease liabilities included in the Company’s Condensed Consolidated Balance Sheets (in thousands):
 
Financial Statement Line Item
April 4, 2020

ASSETS
 
 
   Finance lease assets
Property, plant and equipment, net
$
36,227

   Operating lease assets
Right-of-use operating lease assets
74,371

      Total lease assets
 
$
110,598

 
 
 
LIABILITIES AND SHAREHOLDERS' EQUITY
 
Current
 
 
  Finance lease liabilities
Current portion of long-term debt and finance lease obligations
$
2,372

  Operating lease liabilities
Other accrued liabilities
8,545

Non-current
 
 
  Finance lease liabilities
Long-term debt and finance lease obligations, net of current portion
36,532

  Operating lease liabilities
Long-term operating lease liabilities
39,617

        Total lease liabilities
 
$
87,066



Other information related to the Company’s leases was as follows:
 
 
April 4, 2020

Weighted-average remaining lease term (in years)
 
 
   Finance leases
 
13.4

   Operating leases
 
18.3

Weighted-average discount rate
 
 
   Finance leases
 
17.8
%
   Operating leases
 
3.0
%
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4, 2020

 
April 4, 2020

Cash paid for amounts included in the measurement of lease liabilities (in thousands)
 
 
 
 
   Operating cash flows used in finance leases
 
$
1,125

 
$
2,249

   Operating cash flows used in operating leases
 
2,659

 
5,838

   Finance cash flows used in finance leases
 
845

 
1,564

ROU assets obtained in exchange for lease liabilities (in thousands)
 
 
 
 
   Operating leases
 
$
6

 
$
7,509

   Finance leases
 
83

 
357



15


Future minimum lease payments required under finance and operating leases as of April 4, 2020, were as follows (in thousands):
 
 
Operating leases
 
Finance leases
Remaining 2020
 
$
5,241

 
$
3,602

2021
 
8,710

 
6,535

2022
 
7,950

 
6,068

2023
 
7,532

 
5,321

2024
 
5,936

 
4,993

2025 and thereafter
 
20,362

 
98,771

Total minimum lease payments
 
55,731

 
125,290

Less: imputed interest
 
(7,569
)
 
(86,386
)
Present value of lease liabilities
 
$
48,162

 
$
38,904



As of April 4, 2020, the Company’s future operating leases that have not yet commenced are immaterial.
Future minimum lease payments required under long-term operating and capital leases as of September 28, 2019, were as follows (in thousands):
 
 
Operating leases
 
Capital leases
2020
 
$
10,395

 
$
6,734

2021
 
6,554

 
3,490

2022
 
5,584

 
2,884

2023
 
5,153

 
1,652

2024
 
3,713

 
958

Thereafter
 
9,426

 
34,143

Total
 
$
40,825

 
$
49,861



8.    Share-Based Compensation
The Company recognized $5.8 million and $10.8 million of compensation expense associated with share-based awards for the three and six months ended April 4, 2020, respectively, and $5.2 million and $9.9 million for the three and six months ended March 30, 2019, respectively.
The Company uses the Black-Scholes valuation model to determine the fair value of stock options and stock-settled appreciation rights ("SARs"). The Company uses its stock price on grant date as the fair value assigned to restricted stock units ("RSUs").
Performance stock units ("PSUs") are payable in shares of the Company's common stock. PSUs vest based on the relative total shareholder return ("TSR") of the Company's common stock as compared to the companies in the Russell 3000 index, a market condition, and the Company's economic return performance during the three year performance period, a performance condition. The Company uses the Monte Carlo valuation model to determine the fair value of PSUs at the date of grant for PSUs that vest based on the relative TSR of the Company's common stock. The Company uses its stock price on grant date as the fair value assigned to PSUs that vest based on the Company's economic return performance. The number of shares that may be issued pursuant to PSUs ranges from zero to 0.6 million and is dependent upon the Company's TSR and economic return performance over the applicable performance periods.
The Company recognizes share-based compensation expense over the share-based awards' vesting period.




16


9.    Litigation
The Company is party to lawsuits in the ordinary course of business. Management does not believe that these proceedings, individually or in the aggregate, will have a material positive or adverse effect on the Company’s consolidated financial position, results of operations or cash flows.

10.    Reportable Segments
Reportable segments are defined as components of an enterprise about which separate financial information is available that is evaluated regularly by the chief operating decision maker, or group, in assessing performance and allocating resources. The Company uses an internal management reporting system, which provides important financial data to evaluate performance and allocate the Company’s resources on a regional basis. Net sales for the segments are attributed to the region in which the product is manufactured or the service is performed. The services provided, manufacturing processes used, class of customers serviced and order fulfillment processes used are similar and generally interchangeable across the segments. A segment’s performance is evaluated based upon its operating income (loss). A segment’s operating income (loss) includes its net sales less cost of sales and selling and administrative expenses, but excludes corporate and other expenses. Corporate and other expenses primarily represent corporate selling and administrative expenses, and restructuring costs and other charges, if any. These costs are not allocated to the segments, as management excludes such costs when assessing the performance of the segments. Inter-segment transactions are generally recorded at amounts that approximate arm’s length transactions. The accounting policies for the segments are the same as for the Company taken as a whole.
Information about the Company’s three reportable segments for the three and six months ended April 4, 2020 and March 30, 2019, respectively, is as follows (in thousands):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Net sales:
 
 
 
 
 
 
 
 
AMER
 
$
334,454

 
$
364,490

 
$
687,930

 
$
718,357

APAC
 
387,845

 
378,441

 
838,987

 
756,553

EMEA
 
74,003

 
75,822

 
158,480

 
148,120

Elimination of inter-segment sales
 
(28,938
)
 
(29,702
)
 
(65,624
)
 
(68,435
)
 
 
$
767,364

 
$
789,051

 
$
1,619,773

 
$
1,554,595

 
 
 
 
 
 
 
 
 
Operating income (loss):
 
 
 
 
 
 
 
 
AMER
 
$
289

 
$
14,230

 
$
12,586

 
$
28,680

APAC
 
49,874

 
48,704

 
112,252

 
100,515

EMEA
 
(544
)
 
(133
)
 
(858
)
 
863

Corporate and other costs
 
(32,410
)
 
(29,627
)
 
(66,837
)
 
(59,933
)
 
 
$
17,209

 
$
33,174

 
$
57,143

 
$
70,125

Other income (expense):
 
 
 
 
 
 
 
 
Interest expense
 
$
(3,814
)
 
$
(3,145
)
 
$
(7,946
)
 
$
(5,394
)
Interest income
 
533

 
440

 
1,178

 
965

Miscellaneous, net
 
154

 
(1,773
)
 
(2,019
)
 
(2,885
)
Income before income taxes
 
$
14,082

 
$
28,696

 
$
48,356

 
$
62,811

 
 
 
 
 
 
 
 
 



17


 
 
April 4,
2020
 
September 28,
2019
Total assets:
 
 
 
 
AMER
 
$
796,760

 
$
751,990

APAC
 
974,617

 
958,744

EMEA
 
242,040

 
209,541

Corporate and eliminations
 
81,781

 
80,608

 
 
$
2,095,198

 
$
2,000,883

 
 
 
 
 


11.    Guarantees
The Company offers certain indemnifications under its customer manufacturing agreements. In the normal course of business, the Company may from time to time be obligated to indemnify its customers or its customers’ customers against damages or liabilities arising out of the Company’s negligence, misconduct, breach of contract, or infringement of third-party intellectual property rights. Certain agreements have extended broader indemnification, and while most agreements have contractual limits, some do not. However, the Company generally does not provide for such indemnities and seeks indemnification from its customers for damages or liabilities arising out of the Company’s adherence to customers’ specifications or designs or use of materials furnished, or directed to be used, by its customers. The Company does not believe its obligations under such indemnities are material.
In the normal course of business, the Company also provides its customers a limited warranty covering workmanship, and in some cases materials, on products manufactured by the Company. Such warranty generally provides that products will be free from defects in the Company’s workmanship and meet mutually agreed-upon specifications for periods generally ranging from 12 months to 24 months. The Company’s obligation is generally limited to correcting, at its expense, any defect by repairing or replacing such defective product. The Company’s warranty generally excludes defects resulting from faulty customer-supplied components, design defects or damage caused by any party or caused other than by the Company.
The Company provides for an estimate of costs that may be incurred under its limited warranty at the time product revenue is recognized and establishes additional reserves for specifically identified product issues. These costs primarily include labor and materials, as necessary, associated with repair or replacement and are included in the Company's accompanying Condensed Consolidated Balance Sheets in "other accrued liabilities." The primary factors that affect the Company’s warranty liability include the value and the number of shipped units and historical and anticipated rates of warranty claims. As these factors are impacted by actual experience and future expectations, the Company assesses the adequacy of its recorded warranty liabilities and adjusts the amounts as necessary.
Below is a table summarizing the activity related to the Company’s limited warranty liability for the six months ended April 4, 2020 and March 30, 2019 (in thousands):
 
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
Reserve balance, beginning of period
 
$
6,276

 
$
6,646

Accruals for warranties issued during the period
 
1,554

 
2,374

Settlements (in cash or in kind) during the period
 
(1,466
)
 
(1,737
)
Reserve balance, end of period
 
$
6,364

 
$
7,283



12.    Shareholders' Equity
On August 20, 2019, the Board of Directors approved a new stock repurchase plan under which the Company is authorized to repurchase $50.0 million of its common stock (the "2019 Program"). The 2019 Program commenced upon completion of the 2018 Program, as defined below. During the three months ended April 4, 2020, the Company repurchased 224,564 shares under the 2019 Program for $13.2 million at an average price of $58.57 per share. During the six months ended April 4, 2020, the Company repurchased 315,231 shares under the 2019 Program for $19.5 million at an average price of $61.81 per share. As of

18


April 4, 2020$27.2 million of authority remained under the 2019 Program. The Company suspended indefinitely any share repurchases under the 2019 Program in March 2020 due to the uncertainties created by the COVID-19 outbreak.
On February 14, 2018, the Board of Directors approved a stock repurchase plan under which the Company was authorized to repurchase $200.0 million of its common stock (the "2018 Program"). During the three months ended March 30, 2019, the Company repurchased 991,683 shares under the 2018 Program for $56.2 million, at an average price of $56.72 per share. During the six months ended March 30, 2019, the Company repurchased 1,861,632 shares under the 2018 Program for $106.3 million, at an average price of $57.10 per share. The 2018 Program was completed during the fiscal fourth quarter of 2019, when all share repurchase authority under it was exhausted.
All shares repurchased under the aforementioned programs were recorded as treasury stock.

13.    Trade Accounts Receivable Sale Programs
The Company has Master Accounts Receivable Purchase Agreements with MUFG Bank, New York Branch (formerly known as The Bank of Tokyo-Mitsubishi UFJ, Ltd.) (the "MUFG RPA"), and HSBC Bank (China) Company Limited, Xiamen branch (the "HSBC RPA"), under which the Company may elect to sell receivables at a discount. These facilities are uncommitted facilities. The maximum facility amount under the MUFG RPA as of April 4, 2020 is $340.0 million. The maximum facility amount under the HSBC RPA as of April 4, 2020 is $60.0 million. The MUFG RPA will be automatically extended each year unless any party gives no less than 10 days prior notice that the agreement should not be extended. The terms of the HSBC RPA are generally consistent with the terms of the MUFG RPA previously discussed.
Transfers of receivables under the programs are accounted for as sales and, accordingly, receivables sold under the programs are excluded from accounts receivable on the Condensed Consolidated Balance Sheets and are reflected as cash provided by operating activities on the Condensed Consolidated Statements of Cash Flows. Proceeds from the transfer reflect the face value of the receivables less a discount. The sale discount is recorded within "Miscellaneous, net" in the Condensed Consolidated Statements of Comprehensive (Loss) Income in the period of the sale.
The Company sold $188.3 million and $241.9 million of trade accounts receivable under these programs during the three months ended April 4, 2020 and March 30, 2019, respectively, in exchange for cash proceeds of $187.4 million and $240.4 million, respectively.
The Company sold $416.1 million and $474.4 million of trade accounts receivable under these programs during the six months ended April 4, 2020 and March 30, 2019, respectively, in exchange for cash proceeds of $414.0 million and $471.6 million, respectively.

14.    Revenue from Contracts with Customers
Significant Judgments
Revenue is recognized over time for arrangements with customers for which: (i) the Company's performance does not create an asset with an alternative use to the Company, and (ii) the Company has an enforceable right to payment, including reasonable profit margin, for performance completed to date. Revenue recognized over time is estimated based on costs incurred to date plus a reasonable profit margin. If either of the two conditions noted above are not met to recognize revenue over time, revenue is recognized following the transfer of control of such products to the customer, which typically occurs upon shipment or delivery depending on the terms of the underlying arrangement.
The Company recognizes revenue when a contract exists and when, or as, it satisfies a performance obligation by transferring control of a product or service to a customer. Contracts are accounted for when they have approval and commitment from both parties, the rights of the parties are identified, payment terms are identified, the contract has commercial substance and collectability of consideration is probable. A performance obligation is a promise in a contract to transfer a distinct good or service to the customer.
The Company generally enters into a master services arrangement that establishes the framework under which business will be conducted. These arrangements represent the master terms and conditions of the Company's services that apply to individual orders, but they do not commit the customer to work with, or to continue to work with, the Company nor do they obligate the customer to any specific volume or pricing of purchases. Moreover, these terms can be amended in appropriate situations.

19


Customer purchase orders are received for specific quantities with predominantly fixed pricing and delivery requirements. Thus, for the majority of our contracts, there is no guarantee of any revenue to the Company until a customer submits a purchase order. As a result, the Company generally considers its arrangement with a customer to be the combination of the master services arrangement and the purchase order. Most of the Company's arrangements with customers create a single performance obligation as the promise to transfer the individual manufactured product or service is capable of being distinct.
The Company’s performance obligations are satisfied over time as work progresses or at a point in time. A performance obligation is satisfied over time if the Company has an enforceable right to payment, including a reasonable profit margin. Determining if an enforceable right to payment includes a reasonable profit margin requires judgment and is assessed on a contract by contract basis.
Generally, there are no subjective customer acceptance requirements or further obligations related to goods or services provided; if such requirements or obligations exist, then a sale is recognized at the time when such requirements are completed and such obligations are fulfilled.
The Company does not allow for a general right of return. Net sales include amounts billed to customers for shipping and handling and out-of-pocket expenses. The corresponding shipping and handling costs and out-of-pocket expenses are included in cost of sales. Taxes assessed by a governmental authority that are both imposed on and concurrent with a specific revenue-producing transaction, that are collected by the Company from a customer, are excluded from net sales.
Contract Costs
For contracts requiring over time revenue recognition, the selection of the method to measure progress towards completion requires judgment and is based on the nature of the products or services to be provided. The Company uses a cost-based input measurement of progress because it best depicts the transfer of assets to the customer, which occurs as costs are incurred during the manufacturing process or as services are rendered. Under the cost-based measure of progress, the extent of progress towards completion is measured based on the costs incurred to date.
There were no other costs to obtain or fulfill customer contracts.
Disaggregated Revenue
The table below includes the Company’s revenue for the three and six months ended April 4, 2020 and March 30, 2019, respectively, disaggregated by geographic reportable segment and market sector (in thousands):
 
 
Three Months Ended
April 4, 2020
 
 
Reportable Segment:
 
 
AMER
 
APAC
 
EMEA
 
Total
Market Sector:
 
 
 
 
 
 
 
 
Healthcare/Life Sciences
 
$
117,143

 
$
118,033

 
$
35,804

 
$
270,980

Industrial/Commercial
 
87,260

 
182,582

 
16,961

 
286,803

Aerospace/Defense
 
96,197

 
42,933

 
18,356

 
157,486

Communications
 
30,828

 
19,994

 
1,273

 
52,095

     External revenue
 
331,428

 
363,542

 
72,394

 
767,364

Inter-segment sales
 
3,026

 
24,303

 
1,609

 
28,938

    Segment revenue
 
$
334,454

 
$
387,845

 
$
74,003

 
$
796,302


20


 
 
Three Months Ended
March 30, 2019
 
 
Reportable Segment:
 
 
AMER
 
APAC
 
EMEA
 
Total
Market Sector:
 
 
 
 
 
 
 
 
Healthcare/Life Sciences
 
$
125,434

 
$
141,655

 
$
32,547

 
$
299,636

Industrial/Commercial
 
94,208

 
131,808

 
24,220

 
250,236

Aerospace/Defense
 
75,854

 
47,752

 
16,904

 
140,510

Communications
 
67,681

 
29,984

 
1,004

 
98,669

     External revenue
 
363,177

 
351,199

 
74,675

 
789,051

Inter-segment sales
 
1,313

 
27,242

 
1,147

 
29,702

    Segment revenue
 
$
364,490

 
$
378,441

 
$
75,822

 
$
818,753

 
 
Six Months Ended
April 4, 2020
 
 
Reportable Segment:
 
 
AMER
 
APAC
 
EMEA
 
Total
Market Sector:
 
 
 
 
 
 
 
 
Healthcare/Life Sciences
 
$
241,339

 
$
267,758

 
$
74,170

 
$
583,267

Industrial/Commercial
 
179,181

 
381,928

 
35,694

 
596,803

Aerospace/Defense
 
201,686

 
86,182

 
41,740

 
329,608

Communications
 
58,794

 
48,685

 
2,616

 
110,095

     External revenue
 
681,000

 
784,553

 
154,220

 
1,619,773

Inter-segment sales
 
6,930

 
54,434

 
4,260

 
65,624

    Segment revenue
 
$
687,930

 
$
838,987

 
$
158,480

 
$
1,685,397

 
 
Six Months Ended
March 30, 2019
 
 
Reportable Segment:
 
 
AMER
 
APAC
 
EMEA
 
Total
Market Sector:
 
 
 
 
 
 
 
 
Healthcare/Life Sciences
 
$
241,199

 
$
293,761

 
$
65,254

 
$
600,214

Industrial/Commercial
 
177,926

 
248,079

 
43,373

 
469,378

Aerospace/Defense
 
138,227

 
89,846

 
34,902

 
262,975

Communications
 
158,145

 
60,959

 
2,924

 
222,028

     External revenue
 
715,497

 
692,645

 
146,453

 
1,554,595

Inter-segment sales
 
2,860

 
63,908

 
1,667

 
68,435

    Segment revenue
 
$
718,357

 
$
756,553

 
$
148,120

 
$
1,623,030


For both the three and six months ended April 4, 2020 and March 30, 2019, approximately 90% of the Company's revenue was recognized as products and services were transferred over time.
Contract Balances
The timing of revenue recognition, billings and cash collections results in billed accounts receivable, contract assets, and deferred revenue on the Company’s accompanying Condensed Consolidated Balance Sheets.
Contract Assets: For performance obligations satisfied at a point in time, billing occurs subsequent to revenue recognition, at which point the customer has been billed and the resulting asset is recorded within accounts receivable. For performance obligations satisfied over time as work progresses, the Company has an unconditional right to payment, which results in the

21


recognition of contract assets. The following table summarizes the activity in the Company's contract assets for the six months ended April 4, 2020 and March 30, 2019 (in thousands):
 
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
Contract assets, beginning of period
 
$
90,841

 
$

Cumulative effect adjustment at September 29, 2018
 

 
76,417

Revenue recognized during the period
 
1,460,580

 
1,393,777

Amounts collected or invoiced during the period
 
(1,440,144
)
 
(1,383,391
)
Contract assets, end of period
 
$
111,277

 
$
86,803


Deferred Revenue: Deferred revenue is recorded when consideration is received from a customer prior to transferring goods or services to the customer under the terms of the contract, which is included in other accrued liabilities. As of April 4, 2020 and September 28, 2019 the balance of prepayments from customers that remained in Other accrued liabilities was $80.0 million and $67.9 million, respectively. The advance payment is not considered a significant financing component because it is used to meet working capital demands that can be higher in the early stages of a contract, offset obsolete and excess inventory risks and to protect the company from the other party failing to adequately complete some or all of its obligations under the contract. Deferred revenue is recognized into revenue when all revenue recognition criteria are met. For performance obligations satisfied over time, recognition will occur as work progresses; otherwise deferred revenue will be recognized based upon shipping terms.

15.    Restructuring and Impairment Charges
Restructuring and impairment costs incurred in the Company's AMER segment primarily relate to the previously announced closure of our Boulder Design Center. These charges are recorded within restructuring and impairment charges on the Condensed Consolidated Statements of Comprehensive (Loss) Income. Restructuring liabilities are recorded within other accrued liabilities on the Condensed Consolidated Balance Sheets.

For the three and six months ended April 4, 2020, the Company incurred restructuring and impairment costs of $6.0 million, which consisted of the following:
$3.1 million of fixed asset and operating right-of-use asset impairment at the Company's Boulder Design Center; and
$2.9 million of severance from the reduction of the Company's workforce primarily at the Boulder Design Center.

The Company recognized a tax benefit of $0.6 million related to restructuring charges.

The Company's restructuring accrual activity for the three months ended April 4, 2020 is included in the table below (in thousands):
 
 
Fixed Asset and Operating Right-of-Use Asset Impairment
 
Employee Termination and Severance Costs
 
Total
Accrual balance, January 4, 2020
 
$

 
$
447

 
$
447

Restructuring and impairment costs
 
3,054

 
2,949

 
6,003

Amounts utilized
 
(3,054
)
 
(2,049
)
 
(5,103
)
Accrual balance, April 4, 2020
 
$

 
$
1,347

 
$
1,347



There was no material restructuring activity for the three months ended January 4, 2020.

All impairment costs were expensed in the three months ended April 4, 2020. The restructuring accrual balance is expected to be utilized by the end of the fiscal fourth quarter of 2020.

22


16.    Acquisition
On July 27, 2018, the Company purchased the assets of one of the business lines of Cascade Controls, Inc., a new product introduction company in Portland, Oregon, for $12.4 million in cash, subject to certain customary post-closing adjustments. In the three months ended December 29, 2018, the Company received a $1.2 million purchase price adjustment as a result of a post-closing adjustment.

17.    Subsequent Event
To further ensure our ability to meet our working capital and fixed capital requirements, the Company entered into Amendment No. 1 to the Credit Facility on April 29, 2020, among the Company, the lenders party thereto and JPMorgan Chase Bank, N.A., as administrative agent in response to the COVID-19 outbreak. The agreement amended the Credit Facility among the Company, the other subsidiary borrowers from time to time party thereto, the lenders from time to time party thereto and the Agent. The Amendment amended certain provisions of the Existing Credit Facility to, among other things, provide for a $138 million unsecured delayed draw term loan facility. Subject to the prior reduction or termination of the term loan commitments in accordance with the Credit Facility, the term loan commitments will be available to the Company until July 28, 2020. Term loans borrowed under the new facility will be funded in a single draw and will mature on April 28, 2021. The proceeds of the term loans will be used to prepay outstanding revolving and swing line loans under the Credit Facility and for general corporate purposes of the Company and its subsidiaries. The Company subsequently drew the full amount of the unsecured delayed draw term loan facility.

Outstanding term loans will bear interest, at the Company’s option, at a eurocurrency rate plus a margin of 1.75% per annum or at a base rate plus a margin of 0.75% per annum. In addition, the Company is required to pay, on a quarterly basis, a ticking fee at a rate equal to 0.75% per annum on the average daily aggregate unused term loan commitments from the effective date of the Amendment to and including the date all of the term loan commitments are terminated in accordance with the terms of the Credit Facility.




23


ITEM 2.
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

"SAFE HARBOR" CAUTIONARY STATEMENT UNDER THE PRIVATE SECURITIES LITIGATION REFORM ACT OF 1995:
The statements contained in this Form 10-Q that are guidance or which are not historical facts (such as statements in the future tense and statements including believe, expect, intend, plan, anticipate, goal, target and similar terms and concepts), including all discussions of periods which are not yet completed, are forward-looking statements that involve risks and uncertainties. These risks and uncertainties include the evolving effect, which may intensify, of COVID-19 on our employees, customers, suppliers, and logistics providers, including the impact of governmental actions being taken to curtail the spread of the virus. Other risks and uncertainties include, but are not limited to: the risk of customer delays, changes, cancellations or forecast inaccuracies in both ongoing and new programs; the lack of visibility of future orders, particularly in view of changing economic conditions; the economic performance of the industries, sectors and customers we serve; the effects of shortages and delays in obtaining components as a result of economic cycles, natural disasters or otherwise; the effects of tariffs, trade disputes, trade agreements and other trade protection measures; the effects of the volume of revenue from certain sectors or programs on our margins in particular periods; our ability to secure new customers, maintain our current customer base and deliver product on a timely basis; the risks of concentration of work for certain customers; the particular risks relative to new or recent customers, programs or services, which risks include customer and other delays, start-up costs, potential inability to execute, the establishment of appropriate terms of agreements, and the lack of a track record of order volume and timing; the effects of start-up costs of new programs and facilities or the costs associated with the closure or consolidation of facilities; possible unexpected costs and operating disruption in transitioning programs, including transitions between Company facilities; the risk that new program wins and/or customer demand may not result in the expected revenue or profitability; the fact that customer orders may not lead to long-term relationships; our ability to manage successfully and execute a complex business model characterized by high product mix and demanding quality, regulatory, and other requirements; the risks associated with excess and obsolete inventory, including the risk that inventory purchased on behalf of our customers may not be consumed or otherwise paid for by the customer, resulting in an inventory write-off; risks related to information technology systems and data security; the ability to realize anticipated savings from restructuring or similar actions, as well as the adequacy of related charges as compared to actual expenses; increasing regulatory and compliance requirements; the effects of U.S. Tax Reform and of related foreign jurisdiction tax developments; current or potential future barriers to the repatriation of funds that are currently held outside of the United States as a result of actions taken by other countries or otherwise; the potential effects of jurisdictional results on our taxes, tax rates, and our ability to use deferred tax assets and net operating losses; the weakness of areas of the global economy; the effect of changes in the pricing and margins of products; raw materials and component cost fluctuations; the potential effect of fluctuations in the value of the currencies in which we transact business; the effects of changes in economic conditions, political conditions and tax matters in the United States and in the other countries in which we do business (including as a result of the United Kingdom’s pending exit from the European Union); the potential effect of other world or local events or other events outside our control (such as changes in energy prices, terrorism, global health epidemics and weather events); the impact of increased competition; an inability to successfully manage human capital; changes in financial accounting standards; and other risks detailed herein and in our other Securities and Exchange Commission filings (particularly in "Risk Factors" in our fiscal 2019 Form 10-K).

* * *
OVERVIEW
Plexus Corp. and its subsidiaries (together "Plexus," the "Company," or "we") participate in the Electronic Manufacturing Services ("EMS") industry. We partner with our customers to create the products that build a better world. Since 1979, Plexus has been partnering with companies to transform concepts into branded products and deliver them to the market. From idea to aftermarket and everything in between, Plexus is a global leader in providing support for all the facets of the product realization process - Design and Development, Supply Chain Solutions, New Product Introduction, Manufacturing, and Aftermarket Services. Plexus delivers comprehensive end-to-end solutions in the Americas ("AMER"), Europe, Middle East, and Africa ("EMEA") and Asia-Pacific ("APAC") regions for our customers.

The following information should be read in conjunction with our Condensed Consolidated Financial Statements included herein, the "Risk Factors" section in Part II, Item 1A included herein as well as Part I, Item 1A of our Annual Report on Form 10-K for the fiscal year ended September 28, 2019, and our "Safe Harbor" Cautionary Statement included above.



24


Recent Developments

We have been actively monitoring the global outbreak and spread of COVID-19 and taking steps to mitigate the potential risks to us posed by its spread and related circumstances and impacts. The following is a summary of a variety of the actions we have taken and continue to take.

Governmental Actions
In all geographies in which we operate, regulatory authorities have imposed restrictions regarding the conduct of business and people movement. With the exception of our operations in Malaysia and China, we have been able to continue our operations because of the essential nature of the products we develop and manufacture. In China, at the onset of the COVID-19 outbreak in that country during our second fiscal quarter, our operations were significantly impacted for several weeks due to quarantines, travel restrictions, and other factors affecting us and our suppliers. In Malaysia, the government announced a Movement Control Order in March that limited our workforce. This order remains in effect until at least May 12, 2020, as recently announced; however, through an increase of this limitation by the Malaysian government and a combination of adjustments in our shift patterns, productivity improvements, and optimizing employee capability to work from home, we are currently at pre-COVID-19 production capacity levels in Malaysia. In response to the outbreak, many governments have also recently enacted legislation designed to support businesses and workers impacted by COVID-19. While we will seek benefits under this legislation where available, we do not expect that such benefits will have a material impact on our operations and financial condition. We are also monitoring benefits available to our employees under this legislation, including government assistance for employees unable to work for COVID-19 reasons. We seek to understand whether these benefits apply to our employees, how they support their best interests, and how they may impact our business now and in the future as we return to more normalized operations. In turn, we have also evaluated and adjusted our employee compensation and leave practices to support certain needs of our employees and to protect them from risk of infection.

Workplace Safety
The health and safety of our employees is a priority for us. We have progressively implemented measures to safeguard our employees from COVID-19 infection and exposure, in alignment with guidelines established by the Centers for Disease Control. They consist of policies, procedures, protocols, and guidance related to, among other things, COVID-19 symptom awareness, effective hygiene practices, travel restrictions, visitor restrictions, social distancing, face covering expectations, temperature and health screening, work-from-home requirements, enhanced workplace cleaning, and large-scale decontamination.

Supply Chain
Our suppliers are also experiencing the impact of COVID-19 on their businesses. Because of our ability to continue to operate under government rules relating to essential or permitted businesses and services, our suppliers also have generally been permitted to continue conducting business to the extent they support our work. However, our suppliers also have had challenges in maintaining an adequate workforce, securing materials from their own suppliers, implementing workplace safety practices, and have instituted periodic closures as a result of COVID-19. We have experienced, and we expect to continue to experience, an inability to procure certain components and materials on a timely basis as a result of the COVID-19 outbreak. We are taking steps to validate our suppliers’ ability to deliver to us on time, which may also be affected by the impact of COVID-19 on their own financial condition.

Customers
Likewise, we remain in close contact with our customers to understand the impact of COVID-19 on their business and the resulting potential impact on our business. COVID-19 has introduced volatility and uncertainty to all of our customers, which has resulted in the need for us to react and respond. While COVID-19 has negatively impacted some of our customers and, therefore, our business with them, we have experienced opportunities with other customers, particularly in our Healthcare/Life Sciences Sector, to manufacture products in high demand to combat the effects of COVID-19.

Governance
We are conducting regular leadership calls with global and regional leaders to review the effectiveness of employee safety measures, monitor the spread of the virus in the geographies in which we operate, discuss the evolving availability of testing and therapeutic medicine, and assess the impact of the outbreak on our business. These meetings also serve to identify actions we must take to manage COVID-19 risks or opportunities on an enterprise-wide or on a regional basis, and to ensure that progress is made on actions to which we have previously committed. Moreover, through formal meetings and other communications, we are in regular contact with our Board of Directors and Committees of the Board of Directors on COVID-19 risks and opportunities to ensure they remain informed, can perform their duties of risk oversight, and to gain their valuable business and governance perspectives. Most importantly, we have been communicating with all employees at least weekly regarding, among other things, the steps we are taking to safeguard their health and safety, the flexible work and pay

25


arrangements we have instituted as result of COVID-19, and the progress we are making in managing the effects of COVID-19 on our business.

Liquidity
We believe we are positioned with a strong balance sheet as we face the future challenges presented by COVID-19. As of the fiscal second quarter of fiscal 2020, cash and cash equivalents was $227 million, while debt, finance lease obligations and other financing was $294 million. In addition to our strong balance sheet, we have significant funding availability through our Credit Facility, should future needs arise. To further ensure our ability to meet our working capital and fixed capital requirements, the Company entered into Amendment No. 1 to the Credit Facility on April 29, 2020, among the Company, the lenders party thereto and JPMorgan Chase Bank, N.A., as administrative agent (the "Agent") in response to the COVID-19 outbreak. The agreement amended the Credit Facility among the Company, the other subsidiary borrowers from time to time party thereto, the lenders from time to time party thereto and the Agent (the "Existing Credit Facility; the Existing Credit Facility as amended by the Amendment, the "Credit Facility"). The Amendment amended certain provisions of the Existing Credit Facility to, among other things, provide for a $138 million unsecured delayed draw term loan facility. The Company subsequently drew the full amount of the unsecured delayed draw term loan facility. Refer to Note 17, "Subsequent Event," in Notes to Condensed Consolidated Financial Statements for further information regarding the Amendment.

26


RESULTS OF OPERATIONS
Consolidated Performance Summary. The following table presents selected consolidated financial data (dollars in millions, except per share data):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Net sales
 
$
767.4

 
$
789.1

 
$
1,619.8

 
$
1,554.6

Cost of sales
 
705.9

 
718.4

 
1,479.1

 
1,411.6

Gross profit
 
61.4

 
70.6

 
140.6

 
143.0

Gross margin
 
8.0
%
 
9.0
%
 
8.7
%
 
9.2
%
Operating income
 
17.2

 
33.2

 
57.1

 
70.1

Operating margin
 
2.2
%
 
4.2
%
 
3.5
%
 
4.5
%
Net income
 
12.9

 
24.8

 
43.9

 
47.0

Diluted earnings per share
 
$
0.43

 
$
0.79

 
$
1.46

 
$
1.48

Return on invested capital*
 
 
 
 
 
11.4
%
 
13.3
%
Economic return*
 
 
 
 
 
2.6
%
 
4.3
%
*Non-GAAP metric; refer to "Return on Invested Capital ("ROIC") and Economic Return" below for more information and Exhibit 99.1 for a reconciliation.
 
 
 
 
Net sales. For the three months ended April 4, 2020, net sales decreased $21.7 million, or 2.7%, as compared to the three months ended March 30, 2019. For the six months ended April 4, 2020, net sales increased $65.2 million, or 4.2%, as compared to the six months ended March 30, 2019.
Net sales are analyzed by management by geographic segment, which reflects the Company's reportable segments, and by market sector. Management measures operational performance and allocates resources on a geographic segment basis. The Company’s global business development strategy is based on our targeted market sectors.
A discussion of net sales by reportable segment is presented below (in millions):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Net sales:
 
 
 
 
 
 
 
 
AMER
 
$
334.4

 
$
364.5

 
$
687.9

 
$
718.4

APAC
 
387.9

 
378.5

 
839.0

 
756.6

EMEA
 
74.0

 
75.8

 
158.5

 
148.1

Elimination of inter-segment sales
 
(28.9
)
 
(29.7
)
 
(65.6
)
 
(68.5
)
Total net sales
 
$
767.4

 
$
789.1

 
$
1,619.8

 
$
1,554.6

AMER. Net sales for the three months ended April 4, 2020 in the AMER segment decreased $30.1 million, or 8.3%, as compared to the three months ended March 30, 2019. The decrease in net sales was driven by a reduction in net sales of $19.2 million due to manufacturing transfers to our APAC segment, $5.6 million due to a disengagement with a customer and overall net decreased customer end-market demand. The decrease was partially offset by a $35.8 million increase in production ramps of new products for existing customers and a $5.7 million increase in production ramps for new customers.
During the six months ended April 4, 2020, net sales in the AMER segment decreased $30.5 million, or 4.2%, as compared to the six months ended March 30, 2019. The decrease in net sales was driven by a reduction in net sales of $36.1 million due to manufacturing transfers to our APAC segment, $9.4 million due to a disengagement with a customer and overall net decreased customer end-market demand. The decrease was partially offset by a $107.1 million increase in production ramps of new products for existing customers and a $14.2 million increase in production ramps for new customers.
APAC. Net sales for the three months ended April 4, 2020 in the APAC segment increased $9.4 million, or 2.5%, as compared to the three months ended March 30, 2019. The increase in net sales was driven by a $19.2 million increase due to manufacturing transfers from our AMER segment and a $15.3 million increase in production ramps of new products for

27


existing customers. The increase was partially offset by a $10.1 million decrease for end-of-life products, a limited decrease related to impacts of COVID-19 on supply chain constraints and operational capacity, as well as overall net decreased customer end-market demand.
During the six months ended April 4, 2020, net sales in the APAC segment increased $82.4 million, or 10.9%, as compared to the six months ended March 30, 2019. The increase in net sales was driven by a $40.6 million increase in production ramps of new products for existing customers, a $36.1 million increase due to manufacturing transfers from our AMER segment, a $7.2 million increase in production ramps for a new customer and overall net increased customer end-market demand. The increase was partially offset by a $19.3 million decrease for end-of-life products and a limited decrease related to impacts of COVID-19 on supply chain constraints and operational capacity. 
EMEA. Net sales for the three months ended April 4, 2020 in the EMEA segment decreased $1.8 million, or 2.4%, as compared to the three months ended March 30, 2019. The decrease in net sales was the result of overall net decreased customer end-market demand.
During the six months ended April 4, 2020, net sales in the EMEA segment increased $10.4 million, or 7.0%, as compared to the six months ended March 30, 2019. The increase in net sales was the result of a $10.7 million increase in production ramps of new products for existing customers.
Our net sales by market sector is presented below (in millions):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Market Sector:
 
 
 
 
 
 
 
 
Healthcare/Life Sciences
 
$
271.0

 
$
299.6

 
$
583.3

 
$
600.2

Industrial/Commercial
 
286.8

 
250.3

 
596.8

 
469.4

Aerospace/Defense
 
157.5

 
140.5

 
329.6

 
263.0

Communications
 
52.1

 
98.7

 
110.1

 
222.0

Total net sales
 
$
767.4

 
$
789.1

 
$
1,619.8

 
$
1,554.6

Healthcare/Life Sciences. Net sales for the three months ended April 4, 2020 in the Healthcare/Life Sciences sector decreased $28.6 million, or 9.5%, as compared to the three months ended March 30, 2019. The decrease was driven by a limited decrease related to impacts of COVID-19 on supply chain constraints and operational capacity as well as overall net decreased customer end-market demand. The decrease was partially offset by an increase of $11.5 million in production ramps of new products for existing customers.
During the six months ended April 4, 2020, net sales in the Healthcare/Life Sciences sector decreased $16.9 million, or 2.8%, as compared to the six months ended March 30, 2019. The decrease was driven by a limited decrease related to impacts of COVID-19 on supply chain constraints and operational capacity as well as overall net decreased customer end-market demand. The decrease was partially offset by an increase of $29.9 million in production ramps of new products for existing customers.
Industrial/Commercial. Net sales for the three months ended April 4, 2020 in the Industrial/Commercial sector increased $36.5 million, or 14.6%, as compared to the three months ended March 30, 2019. The increase was driven by a $21.8 million increase in production ramps of new products for existing customers and overall net increased customer end-market demand. The increase was partially offset by a decrease of $5.6 million due to a disengagement with a customer.
During the six months ended April 4, 2020, net sales in the Industrial/Commercial sector increased $127.4 million, or 27.1%, as compared to the six months ended March 30, 2019. The increase was driven by a $56.7 million increase in production ramps of new products for existing customers, a $6.2 million increase in production ramps for a new customer and overall net increased customer end-market demand. The increase was partially offset by a decrease of $9.4 million due to a disengagement with a customer.
Aerospace/Defense. Net sales for the three months ended April 4, 2020 in the Aerospace/Defense sector increased $17.0 million, or 12.1%, as compared to the three months ended March 30, 2019. The increase was driven by a $10.1 million increase in production ramps of new products for existing customers and overall net increased customer end-market demand. 
During the six months ended April 4, 2020, net sales in the Aerospace/Defense sector increased $66.6 million, or 25.3%, as compared to the six months ended March 30, 2019. The increase was driven by a $44.0 million increase in production ramps of

28


new products for existing customers, an $8.1 million increase in production ramps for a new customer and overall net increased customer end-market demand. 
Communications. Net sales for the three months ended April 4, 2020 in the Communications sector decreased $46.6 million, or 47.2%, as compared to the three months ended March 30, 2019. The decrease was driven by overall net decreased customer end-market demand.
During the six months ended April 4, 2020, net sales in the Communications sector decreased $111.9 million, or 50.4%, as compared to the six months ended March 30, 2019. The decrease was driven by overall net decreased customer end-market demand. The decrease was partially offset by an increase of $7.2 million due to production ramps for a new customer.
Cost of sales. Cost of sales for the three months ended April 4, 2020 decreased $12.5 million, or 1.7%, as compared to the three months ended March 30, 2019, while cost of sales for the six months ended April 4, 2020 increased $67.5 million, or 4.8%, as compared to the six months ended March 30, 2019. Cost of sales is comprised primarily of material and component costs, labor costs and overhead. For the three and six months ended April 4, 2020 and March 30, 2019, approximately 89% of the total cost of sales was variable in nature and fluctuated with sales volumes. Of these amounts, approximately 89% for the three months ended April 4, 2020 and March 30, 2019 and the six months ended April 4, 2020, and 90% for the six months ended March 30, 2019 of these costs in each period were related to material and component costs.
As compared to the prior year periods, the decrease in cost of sales for the three months ended April 4, 2020 was primarily due to the decrease in net sales, partially offset by an increase of $4.6 million for employee compensation and supplies costs related to COVID-19, a negative shift in customer mix and an increase of $1.8 million in the inventory obsolescence expense. The increase in cost of sales for the six months ended April 4, 2020 was primarily due to the increase in net sales, fixed costs to support new program ramps, as well as $4.6 million related to employee compensation and supplies costs associated with COVID-19, a negative shift in customer mix and an increase of $1.3 million in the inventory obsolescence expense.
Gross profit. Gross profit for the three months ended April 4, 2020 decreased $9.2 million, or 13.0%, as compared to the three months ended March 30, 2019. Gross profit for the six months ended April 4, 2020 decreased $2.4 million, or 1.7%, as compared to the six months ended March 30, 2019. Gross margin for the three and six months ended April 4, 2020 decreased 100 and 50 basis points as compared to the three and six months ended March 30, 2019, respectively. The primary driver of the decrease in gross profit and gross margin for the three months ended April 4, 2020 was the decrease in net sales, reduced fixed cost leverage as well as increased employee compensation and supplies costs related to COVID-19. The primary driver of the decrease in gross profit and gross margin for the six months ended April 4, 2020 was the increase in fixed costs to support new program ramps and reduced fixed cost leverage as well as employee compensation and supplies costs related to COVID-19.
Operating income. Operating income for the three months ended April 4, 2020 decreased $16.0 million, or 48.2%, as compared to the three months ended March 30, 2019 as a result of the decrease in gross profit as well as a $6.8 million increase in selling and administrative expenses ("S&A") that was primarily due to a $6.0 million increase in restructuring and impairment charges due to the previously announced closure of our Boulder Design Center, $3.3 million in bad debt expense, partially offset by a decrease in overall compensation expenses. Operating margin of 2.2% decreased 200 basis points compared to the three months ended March 30, 2019 primarily due to the decrease in gross margin as a result of the factors previously discussed.
Operating income for the six months ended April 4, 2020 decreased $13.0 million, or 18.5%, as compared to the six months ended March 30, 2019 as a result of the decrease in gross profit as well as a $10.6 million increase in S&A that was primarily due to a $6.0 million increase in restructuring and impairment charges due to the previously announced closure of our Boulder Design Center, $2.7 million in bad debt expense and increased compensation expenses. Operating margin of 3.5% decreased 100 basis points compared to the six months ended March 30, 2019 primarily due to the decrease in gross margin as a result of the factors previously discussed.








29


A discussion of operating income by reportable segment is presented below (in millions):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Operating income (loss):
 
 
 
 
 
 
 
 
AMER
 
$
0.3

 
$
14.2

 
$
12.6

 
$
28.7

APAC
 
49.9

 
48.7

 
112.3

 
100.4

EMEA
 
(0.6
)
 
(0.1
)
 
(0.9
)
 
0.9

Corporate and other costs
 
(32.4
)
 
(29.6
)
 
(66.9
)
 
(59.9
)
Total operating income
 
$
17.2

 
$
33.2

 
$
57.1

 
$
70.1

AMER. Operating income for the three months ended April 4, 2020 decreased $13.9 million as compared to the three months ended March 30, 2019, primarily as a result of the decrease in net sales, increased fixed costs to support new program ramps and reduced fixed cost leverage as well as employee compensation and supplies costs associated with COVID-19. In addition, there was an increase in S&A primarily due to an increase in bad debt expense.
During the six months ended April 4, 2020, operating income in the AMER segment decreased $16.1 million as compared to the six months ended March 30, 2019, primarily as a result of the decrease in net sales, increased fixed costs to support new program ramps and reduced fixed cost leverage as well as employee compensation and supplies costs associated with COVID-19. In addition, there was an increase in S&A primarily due to an increase in bad debt expense, which was partially offset by a positive shift in customer mix.
APAC. Operating income for the three months ended April 4, 2020 increased $1.2 million as compared to the three months ended March 30, 2019, primarily as a result of the increase in net sales, decrease in fixed costs and S&A, partially offset by reduced fixed cost leverage as well as increased employee compensation and supplies costs associated with COVID-19.
During the six months ended April 4, 2020, operating income in the APAC segment increased $11.9 million as compared to the six months ended March 30, 2019, primarily as a result of the increase in net sales, decrease in fixed costs and S&A, partially offset by a negative shift in customer mix and reduced fixed cost leverage as well as employee compensation and supplies costs associated with COVID-19.
EMEA. Operating income for the three months ended April 4, 2020 decreased $0.5 million as compared to the three months ended March 30, 2019, primarily as a result of the decrease in net sales, partially offset by decreased fixed costs.
During the six months ended April 4, 2020, operating income in the EMEA segment decreased $1.8 million as compared to the six months ended March 30, 2019, primarily as a result of the increase in fixed costs to support new program ramps.
Other expense. Other expense for the three months ended April 4, 2020 decreased $1.4 million as compared to the three months ended March 30, 2019, primarily as a result of the impact of foreign exchange volatility, which resulted in a foreign exchange gain of $1.0 million during the three months ended April 4, 2020 as compared to a $0.2 million foreign exchange loss during the three months ended March 30, 2019.
Other expense for the six months ended April 4, 2020 increased $1.5 million as compared to the six months ended March 30, 2019, primarily due to an increase of $2.6 million in interest expense, partially offset by a decrease of $0.8 million in factoring fees.
Income taxes. Income tax expense and effective income tax rates are presented below (dollars in millions):
 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Income tax expense, as reported (GAAP)
 
$
1.2

 
$
3.9

 
$
4.4

 
$
15.8

Special tax items
 

 

 
0.8

 
(7.0
)
Restructuring charges
 
0.6

 

 
0.6

 

Income tax expense, as adjusted (non-GAAP) (1)
 
$
1.8

 
$
3.9

 
$
5.8

 
$
8.8


30


 
 
Three Months Ended
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
 
April 4,
2020
 
March 30,
2019
Effective tax rate, as reported (GAAP)
 
8.2
%
 
13.7
%
 
9.1
%
 
25.2
 %
Special tax items
 

 

 
0.9

 
(11.2
)
Restructuring charges
 
0.7

 

 
0.8

 

Effective tax rate, as adjusted (non-GAAP) (1)
 
8.9
%
 
13.7
%
 
10.8
%
 
14.0
 %
(1) We believe the non-GAAP presentation of income tax expense and the effective tax rate excluding special tax items and restructuring charges provides additional insight into the change between comparative reporting periods by isolating the impact of these significant, special items. In addition, we believe that our income tax expense, as adjusted, and effective tax rate, as adjusted, enhance the ability of investors to analyze our operating performance and supplement, but do not replace, income tax expense and effective tax rate calculated in accordance with U.S. GAAP.
For the three and six months ended April 4, 2020, we recorded a tax benefit of $0.6 million related to restructuring charges. For the six months ended April 4, 2020, we recorded a tax benefit of $1.9 million related to guidance issued by the U.S. Department of the Treasury regarding foreign tax credits partially offset by $1.1 million of other special tax items. For the six months ended March 30, 2019, we recorded a $7.0 million adjustment to income tax expense, inclusive of unrecognized tax benefits, as a result of proposed additional guidance issued by the U.S. Department of the Treasury, related to the U.S. Tax Cuts and Jobs Act ("Tax Reform").
Income tax expense for the three and six months ended April 4, 2020 was $1.2 million and $4.4 million, respectively, compared to $3.9 million and $15.8 million for the three and six months ended March 30, 2019, respectively. The decrease in income tax expense and the effective tax rate is primarily due to the geographic distribution of pre-tax book income and the impact of Tax Reform recorded in the six months ended March 30, 2019. During the six months ended April 4, 2020, we recorded a benefit related to guidance issued by the U.S. Department of the Treasury regarding foreign tax credits partially offset by special tax items.
The Coronavirus Aid, Relief, and Economic Security Act was signed into law on March 27, 2020. We do not expect a material impact from the law.
Our U.S. statutory tax rate for fiscal 2020 is 21%. Our effective tax rate varies from our blended U.S. statutory rate primarily due to the geographic distribution of worldwide earnings as well as a tax holiday granted to a subsidiary within our APAC segment, where we derive a significant portion of our earnings. In addition, our effective tax rate has been impacted by changes due to Tax Reform previously discussed. Our effective tax rate may be impacted by disputes with taxing authorities, tax planning activities, adjustments to uncertain tax positions and changes in valuation allowances.
The estimated effective income tax rate for fiscal 2020 is expected to be between 12% and 14%.
Net income. Net income for the three months ended April 4, 2020 decreased $11.9 million, or 48.0%, as compared to the three months ended March 30, 2019 to $12.9 million. Net income decreased primarily as a result of the decrease in operating income as previously discussed.
Net income for the six months ended April 4, 2020 decreased $3.1 million, or 6.6%, as compared to the six months ended March 30, 2019 to $43.9 million. Net income decreased primarily as a result of the decrease in operating income as previously discussed.
Diluted earnings per share. Diluted earnings per share for the three months ended April 4, 2020 decreased to $0.43 as compared to $0.79 for the three months ended March 30, 2019, primarily as a result of decreased net income due to the factors previously discussed and a reduction in diluted shares outstanding due to repurchase activity under the Company's stock repurchase plans.
Diluted earnings per share for the six months ended April 4, 2020 decreased to $1.46 as compared to $1.48 for the six months ended March 30, 2019, primarily as a result of decreased net income due to the factors previously discussed and a reduction in diluted shares outstanding due to repurchase activity under the Company's stock repurchase plans.
Return on Invested Capital ("ROIC") and economic return. We use a financial model that is aligned with our business strategy and includes a ROIC goal of 500 basis points over our weighted average cost of capital ("WACC"), which we refer to as "economic return."

31


Non-GAAP financial measures, including ROIC and economic return, are used for internal management goals and decision making because such measures provide management and investors additional insight into financial performance. In particular, we provide ROIC and economic return because we believe they offer insight into the metrics that are driving management decisions because we view ROIC and economic return as important measures in evaluating the efficiency and effectiveness of our long-term capital requirements. We also use a derivative measure of ROIC as a performance criteria in determining certain elements of compensation, and certain compensation incentives are based on economic return performance.
We define ROIC as tax-effected operating income before restructuring and other special items divided by average invested capital over a rolling three-quarter period for the second quarter. Invested capital is defined as equity plus debt and operating lease liabilities, less cash and cash equivalents. Other companies may not define or calculate ROIC in the same way. ROIC and other non-GAAP financial measures should be considered in addition to, not as a substitute for, measures of our financial performance prepared in accordance with U.S. generally accepted accounting principles ("GAAP").
We review our internal calculation of WACC annually, and our estimated WACC is 8.8% for fiscal 2020. By exercising discipline to generate ROIC in excess of our WACC, our goal is to create value for our shareholders. ROIC was 11.4% and 13.3% for the six months ended April 4, 2020 and March 30, 2019, respectively.
For a reconciliation of ROIC and economic return to our financial statements that were prepared using GAAP, see Exhibit 99.1 to this quarterly report on Form 10-Q, which is incorporated herein by reference.
Refer to the table below, which includes the calculation of ROIC and economic return (dollars in millions) for the indicated periods:
 
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
Adjusted operating income (tax-effected)
 
$
109.9

 
$
119.2

Average invested capital
 
964.9

 
898.9

ROIC
 
11.4
%
 
13.3
%
WACC
 
8.8
%
 
9.0
%
Economic return
 
2.6
%
 
4.3
%


LIQUIDITY AND CAPITAL RESOURCES
Cash and cash equivalents and restricted cash were $227.3 million as of April 4, 2020, as compared to $226.3 million as of September 28, 2019.
As of April 4, 2020, 91% of our cash balance was held outside of the U.S. by our foreign subsidiaries. With the enactment of Tax Reform, we believe that our offshore cash can be accessed in a more tax efficient manner than before Tax Reform. Currently, we believe that our cash balance, together with cash available under our Credit Facility, will be sufficient to meet our liquidity needs and potential share repurchases, if any, for the next twelve months and for the foreseeable future.
Our future cash flows from operating activities will be reduced by $59.6 million due to cash payments for U.S. federal taxes on the deemed repatriation of undistributed foreign earnings that are payable over an eight year period that began in fiscal 2019 with the first payment. The table below provides the expected timing of these future cash outflows, in accordance with the following installment schedule for the remaining six years (in millions):
Remaining 2020
$

2021
5.7

2022
5.7

2023
5.7

2024
10.6

2025
14.2

2026
17.7

Total
$
59.6


32


Cash Flows. The following table provides a summary of cash flows for the periods presented, excluding the effect of exchange rates on cash and cash equivalents and restricted cash (in millions):
 
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
Cash provided by (used in) operating activities
 
$
45.4

 
$
(34.5
)
Cash used in investing activities
 
$
(30.0
)
 
$
(53.3
)
Cash used in financing activities
 
$
(14.3
)
 
$
(25.8
)
Operating Activities. Cash flows provided by operating activities were $45.4 million for the six months ended April 4, 2020, as compared to cash flows used in operating activities of $34.5 million for the six months ended March 30, 2019. The increase was primarily due to cash flow improvements (reductions) of:
$72.4 million in accounts receivable cash flows, which resulted from the decrease in net sales in the second fiscal quarter of 2020 and the timing of shipments.
$69.8 million in accounts payable cash flows driven by increased purchasing activity to support production ramps and longer lead times for certain components heightened by the COVID-19 outbreak.
$(41.2) million in customer deposit cash flows driven by a significant deposit received from one customer in the prior year.
$(26.3) million in other current and noncurrent liabilities cash flows driven by decreases in advance payments from customers and accrued salaries and wages due to timing of the quarter-end.
The following table provides a summary of cash cycle days for the periods indicated (in days):
 
 
Three Months Ended
 
 
April 4,
2020
 
March 30,
2019
Days in accounts receivable
 
55
 
51
Days in contract assets
 
13
 
10
Days in inventory
 
99
 
102
Days in accounts payable
 
(62)
 
(61)
Days in cash deposits
 
(18)
 
(16)
Annualized cash cycle
 
87
 
86
We calculate days in accounts receivable and contract assets as each balance sheet item for the respective quarter divided by annualized sales for the respective quarter by day. We calculate days in inventory, accounts payable, and cash deposits as each balance sheet line item for the respective quarter divided by annualized cost of sales for the respective quarter by day. We calculate annualized cash cycle as the sum of days in accounts receivable, days in contract assets and days in inventory, less days in accounts payable and days in cash deposits.
As of April 4, 2020, annualized cash cycle days increased one day compared to March 30, 2019 due to the following factors:
Days in accounts receivable for the three months ended April 4, 2020 increased four days compared to the three months ended March 30, 2019. The increase is primarily attributable to the reduced ability to factor receivables for one customer as well as timing of shipments.
Days in contract assets for the three months ended April 4, 2020 increased three days compared to the three months ended March 30, 2019. The increase is due to increased demand from customers with arrangements requiring revenue to be recognized over time as products are produced.
Days in inventory for the three months ended April 4, 2020 decreased three days compared to the three months ended March 30, 2019. The decrease is primarily attributable to inventory management efforts, partially offset by increasing inventory levels to support the ramp of customer programs and longer lead times for certain components due to the COVID-19 outbreak.

33


Days in accounts payable for the three months ended April 4, 2020 increased one day compared to the three months ended March 30, 2019. The increase is primarily attributable to increased purchasing activity to support production ramps and longer lead times for certain components due to the COVID-19 outbreak.
Days in cash deposits for the three months ended April 4, 2020 increased two days compared to the three months ended March 30, 2019. The increase was primarily attributable to a significant deposit received from a customer to cover higher inventory balances.
Free Cash Flow. We define free cash flow ("FCF"), a non-GAAP financial measure, as cash flow provided by (used in) operations less capital expenditures. FCF was $14.7 million for the six months ended April 4, 2020 compared to $(89.1) million for the six months ended March 30, 2019, an increase of $103.8 million.
Non-GAAP financial measures, including FCF, are used for internal management assessments because such measures provide additional insight to investors into ongoing financial performance. In particular, we provide FCF because we believe it offers insight into the metrics that are driving management decisions. We view FCF as an important financial metric as it demonstrates our ability to generate cash and can allow us to pursue opportunities that enhance shareholder value. FCF is a non-GAAP financial measure that should be considered in addition to, not as a substitute for, measures of our financial performance prepared in accordance with GAAP.
A reconciliation of FCF to our financial statements that were prepared using GAAP follows (in millions):
 
 
Six Months Ended
 
 
April 4,
2020
 
March 30,
2019
Cash flows provided by (used in) operating activities
 
$
45.4

 
$
(34.5
)
Payments for property, plant and equipment
 
(30.7
)
 
(54.6
)
Free cash flow
 
$
14.7

 
$
(89.1
)
Investing Activities. Cash flows used in investing activities were $30.0 million for the six months ended April 4, 2020 compared to $53.3 million for the six months ended March 30, 2019. The decrease in cash used in investing activities was due to a $23.9 million decrease in capital expenditures, primarily due to the construction of a second manufacturing facility in Guadalajara, Mexico which was completed in the fiscal first quarter of 2020.
We estimate funded capital expenditures for fiscal 2020 to be approximately $50.0 to $60.0 million, of which $30.7 million was utilized through the first six months of fiscal 2020. The remaining fiscal 2020 capital expenditures are anticipated to be used primarily to support new program ramps as well as to replace older equipment. We believe our estimated capital expenditures will continue to be funded from cash flows provided by operations, and may be supplemented by available cash or borrowings, if required.
Financing Activities. Cash flows used in financing activities were $14.3 million for the six months ended April 4, 2020 compared to cash flows used in financing activities of $25.8 million for the six months ended March 30, 2019. The decrease was primarily attributable to an $86.8 million decrease in cash used to repurchase our common stock and an $8.6 million increase in proceeds from the exercise of stock options. This change was partially offset by a decrease of $81.0 million in pay-downs on our revolving credit facility.
On August 20, 2019, the Board of Directors approved a new stock repurchase plan, pursuant to which the Company is authorized to repurchase $50.0 million of its common stock (the "2019 Program"). The 2019 Program commenced upon completion of the 2018 Program, as defined below. During the six months ended April 4, 2020, the Company repurchased 315,231 shares under the 2019 Program for $19.5 million at an average price of $61.81. As of April 4, 2020$27.2 million of authority remained under the 2019 Program. The Company suspended indefinitely any share repurchases under the 2019 Program in March 2020 due to the uncertainties created by the COVID-19 outbreak.
On February 14, 2018, the Board of Directors approved a stock repurchase plan under which the Company was authorized to repurchase $200.0 million of its common stock (the "2018 Program"). During the six months ended March 30, 2019, the Company repurchased 1,861,632 shares under this program for $106.3 million, at an average price of $57.10 per share. The 2018 Program was completed during the fiscal fourth quarter of 2019, when all share repurchase authority under it was exhausted.
All shares repurchased under the aforementioned programs were recorded as treasury stock.

34


On June 15, 2018, the Company entered into a Note Purchase Agreement (the “2018 NPA”) pursuant to which it issued an aggregate of $150.0 million in principal amount of unsecured senior notes, consisting of $100.0 million in principal amount of 4.05% Series A Senior Notes, due on June 15, 2025, and $50.0 million in principal amount of 4.22% Series B Senior Notes, due on June 15, 2028 (collectively, the “2018 Notes”), in a private placement. The 2018 NPA includes customary operational and financial covenants with which the Company is required to comply, including, among others, maintenance of certain financial ratios such as a total leverage ratio and a minimum interest coverage ratio. The 2018 Notes may be prepaid in whole or in part at any time, subject to payment of a make-whole amount; interest on the 2018 Notes is payable semiannually. As of April 4, 2020, the Company was in compliance with the covenants under the 2018 NPA.
On May 15, 2019, the Company refinanced its then-existing senior unsecured revolving credit facility (the "Prior Credit Facility") by entering into a new 5-year senior unsecured revolving credit facility (collectively with the Prior Credit Facility, referred to as the "Credit Facility"), which expanded the maximum commitment from $300.0 million to $350.0 million and extended the maturity from July 5, 2021 to May 15, 2024. The maximum commitment under the Credit Facility may be further increased to $600.0 million, generally by mutual agreement of the Company and the lenders, subject to certain customary conditions. During the six months ended April 4, 2020, the highest daily borrowing was $164.5 million; the average daily borrowings were $122.2 million. The Company borrowed $333.7 million and repaid $327.7 million of revolving borrowings under the Credit Facility during the six months ended April 4, 2020. As of April 4, 2020, the Company was in compliance with all financial covenants relating to the Credit Agreement, which are generally consistent with those in the 2018 NPA previously discussed. The Company is required to pay a commitment fee on the daily unused revolver credit commitment based on the Company's leverage ratio; the fee was 0.175% as of April 4, 2020.
The Credit Agreement and the 2018 NPA allow for the future payment of cash dividends or the repurchase of shares provided that no event of default (including any failure to comply with a financial covenant) exists at the time of, or would be caused by, the dividend payment or the share repurchases. We have not paid cash dividends in the past. However, the Board of Directors of the Company evaluates from time to time potential uses of excess cash, which in the future may include share repurchases above those already authorized, a special dividend or recurring dividends.
To further ensure our ability to meet our working capital and fixed capital requirements, the Company entered into Amendment No. 1 to the Credit Facility on April 29, 2020, among the Company, the lenders party thereto and JPMorgan Chase Bank, N.A., as administrative agent (the “Agent”) in response to the COVID-19 outbreak. The agreement amends the Credit Facility among the Company, the other subsidiary borrowers from time to time party thereto, the lenders from time to time party thereto and the Agent (the “Existing Credit Facility”; the Existing Credit Facility as amended by the Amendment, the “Credit Facility”). The Amendment amends certain provisions of the Existing Credit Facility to, among other things, provide for a $138 million unsecured delayed draw term loan facility. Subject to the prior reduction or termination of the term loan commitments in accordance with the Credit Facility, the term loan commitments will be available to the Company until July 28, 2020. Term loans borrowed under the new facility will be funded in a single draw and will mature on April 28, 2021. The proceeds of the term loans will be used to prepay outstanding revolving and swing line loans under the Credit Facility and for general corporate purposes of the Company and its subsidiaries. The Company subsequently drew the full amount of the unsecured delayed draw term loan facility.
Outstanding term loans will bear interest, at the Company’s option, at a eurocurrency rate plus a margin of 1.75% per annum or at a base rate plus a margin of 0.75% per annum. In addition, the Company is required to pay, on a quarterly basis, a ticking fee at a rate equal to 0.75% per annum on the average daily aggregate unused term loan commitments from the effective date of the Amendment to and including the date all of the term loan commitments are terminated in accordance with the terms of the Credit Facility.

The Company has Master Accounts Receivable Purchase Agreements with MUFG Bank, New York Branch (formerly known as The Bank of Tokyo-Mitsubishi UFJ, Ltd.) (the "MUFG RPA"), and HSBC Bank (China) Company Limited, Xiamen branch (the "HSBC RPA"), under which the Company may elect to sell receivables at a discount. These facilities are uncommitted facilities. The maximum facility amount under the MUFG RPA as of April 4, 2020 is $340.0 million. The maximum facility amount under the HSBC RPA as of April 4, 2020 is $60.0 million. The MUFG RPA will be automatically extended each year unless any party gives no less than 10 days prior notice that the agreement should not be extended. The terms of the HSBC RPA are generally consistent with the terms of the MUFG RPA previously discussed.
The Company sold $188.3 million and $241.9 million of trade accounts receivable under these programs during the three months ended April 4, 2020 and March 30, 2019, respectively, in exchange for cash proceeds of $187.4 million and $240.4 million, respectively.

35


The Company sold $416.1 million and $474.4 million of trade accounts receivable under these programs during the six months ended April 4, 2020 and March 30, 2019, respectively, in exchange for cash proceeds of $414.0 million and $471.6 million, respectively.
In all cases, the sale discount was recorded within "Miscellaneous, net" in the Condensed Consolidated Statements of Comprehensive (Loss) Income in the period of the sale. For further information regarding the receivable sale programs, see Note 13, "Trade Accounts Receivable Sale Programs," in Notes to Condensed Consolidated Financial Statements.
Based on current expectations, we believe that our projected cash flows provided by operations, available cash and cash equivalents, potential borrowings under the Credit Facility and our leasing capabilities should be sufficient to meet our working capital and fixed capital requirements for the next twelve months. We believe we are positioned with a strong balance sheet as we face the future challenges presented by COVID-19. As of the fiscal second quarter of fiscal 2020, cash and cash equivalents was $227 million, while debt, finance lease obligations and other financing was $294 million. In addition to our strong balance sheet, we have significant funding availability through our Credit Facility, should future needs arise. In addition, to further ensure our ability to meet our working capital and fixed capital requirements, we drew the full amount of the unsecured delayed draw term loan facility previously discussed in response to the COVID-19 outbreak. If our future financing needs increase, then we may need to arrange additional debt or equity financing. Accordingly, we evaluate and consider from time to time various financing alternatives to supplement our financial resources. However, we cannot be assured that we will be able to make any such arrangements on acceptable terms.

36


CONTRACTUAL OBLIGATIONS, COMMITMENTS AND OFF-BALANCE SHEET OBLIGATIONS
Our disclosures regarding contractual obligations and commercial commitments are located in our SEC filings. Information in the following table provides a summary of our contractual obligations and commercial commitments as of April 4, 2020 (dollars in millions):
 
 
Payments Due by Fiscal Year
Contractual Obligations
 
Total
 
Remaining 2020
 
2021-2022
 
2023-2024
 
2025 and thereafter
Debt Obligations (1)
 
$
291.2

 
$
104.1

 
$
12.4

 
$
12.2

 
$
162.5

Finance Lease Obligations
 
125.3

 
3.6

 
12.6

 
10.3

 
98.8

Operating Lease Obligations
 
55.7

 
5.2

 
16.7

 
13.4

 
20.4

Purchase Obligations (2)
 
754.6

 
670.1

 
84.0

 
0.5

 

Repatriation Tax on Undistributed Foreign Earnings (3)
 
59.6

 

 
11.4

 
16.3

 
31.9

Other Liabilities on the Balance Sheet (4)
 
15.0

 
1.7

 
5.4

 
0.8

 
7.1

Other Liabilities not on the Balance Sheet (5)
 
7.7

 
0.8

 
2.9

 
0.7

 
3.3

Total Contractual Cash Obligations
 
$
1,309.1

 
$
785.5

 
$
145.4

 
$
54.2

 
$
324.0


1)
As of April 4, 2020, debt obligations includes $150.0 million in principal amount of 2018 Notes as well as interest.
2)
As of April 4, 2020, purchase obligations consist primarily of purchases of inventory and equipment in the ordinary course of business.
3)
As of April 4, 2020, repatriation tax on undistributed foreign earnings consists of U.S. federal income taxes on the deemed repatriation of undistributed foreign earnings due to Tax Reform. Refer to "Liquidity and Capital Resources" above for further detail.
4)
As of April 4, 2020, other obligations on the balance sheet included deferred compensation obligations to certain of our former and current executive officers, as well as other key employees, other financing obligations arising from information technology maintenance agreements, and asset retirement obligations related to our buildings. We have excluded from the above table the impact of approximately $2.2 million, as of April 4, 2020, related to unrecognized income tax benefits. The Company cannot make reliable estimates of the future cash flows by period related to these obligations.
5)
As of April 4, 2020, other obligations not on the balance sheet consist of guarantees and a commitment for salary continuation and certain benefits in the event employment of one executive officer of the Company is terminated without cause. Excluded from the amounts disclosed are certain bonus and incentive compensation amounts, which would be paid on a prorated basis in the year of termination.


37


DISCLOSURE ABOUT CRITICAL ACCOUNTING POLICIES
Our critical accounting policies are disclosed in our 2019 Annual Report on Form 10-K. During the second quarter of fiscal 2020, there were no material changes.
NEW ACCOUNTING PRONOUNCEMENTS
See Note 1, "Basis of Presentation," in Notes to Condensed Consolidated Financial Statements for further information regarding new accounting pronouncements. 

38


ITEM 3.    QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
We are exposed to market risk from changes in foreign exchange and interest rates. We selectively use financial instruments to reduce such risks. We do not use derivative financial instruments for speculative purposes.
Foreign Currency Risk
Our international operations create potential foreign exchange risk. Our policy is to selectively hedge our foreign currency denominated transactions in a manner that partially offsets the effects of changes in foreign currency exchange rates. We typically use foreign currency contracts to hedge only those currency exposures associated with certain assets and liabilities denominated in non-functional currencies. Corresponding gains and losses on the underlying transaction generally offset the gains and losses on these foreign currency hedges. We cannot predict changes in currency rates, nor the degree to which we will be able to manage the impacts of currency exchange rate changes, including the impacts on currency exchange rates related to the COVID-19 outbreak. Such changes could have a material effect on our business, results of operations and financial condition.
Our percentages of transactions denominated in currencies other than the U.S. dollar for the indicated periods were as follows: 
 
 
Three Months Ended
 
 
April 4,
2020
 
March 30,
2019
Net Sales
 
11.0%
 
9.2%
Total Costs
 
15.7%
 
15.8%
The Company has evaluated the potential foreign currency exchange rate risk on transactions denominated in currencies other than the U.S. dollar for the periods presented above. Based on the Company’s overall currency exposure, as of April 4, 2020, a 10% change in the value of the U.S. dollar relative to our other transactional currencies would not have a material effect on the Company’s financial position, results of operations, or cash flows.
Interest Rate Risk
We have financial instruments, including cash equivalents and debt, which are sensitive to changes in interest rates. The primary objective of our investment activities is to preserve principal, while maximizing yields without significantly increasing market risk. To achieve this, we maintain our portfolio of cash equivalents in a variety of highly rated securities, money market funds and certificates of deposit, and limit the amount of principal exposure to any one issuer. We cannot predict changes in interest rates, including the impacts on interest rates related to the COVID-19 outbreak. Such changes could have a material effect on our business, results of operations and financial condition.
As of April 4, 2020, our only material interest rate risk is associated with our Credit Facility. Borrowings under the Credit Facility bear interest, at the Company's option, at a eurocurrency or base rate plus, in each case, an applicable interest rate margin based on the Company's then-current leverage ratio (as defined in the Credit Agreement). As of April 4, 2020, the borrowing rate under the Credit Agreement was LIBOR plus 1.10%. The Company is monitoring developments related to LIBOR; see also Part I, Item 1A "Risk Factors" of our Annual Report on Form 10-K for the fiscal year ended September 28, 2019 for more information. Borrowings under the 2018 NPA are based on a fixed interest rate, thus mitigating much of our interest rate risk. Based on the Company's overall interest rate exposure, as of April 4, 2020, a 10.0% change in interest rates would not have a material effect on the Company's financial position, results of operations, or cash flows.
ITEM 4.    CONTROLS AND PROCEDURES
Disclosure Controls and Procedures
The Company maintains disclosure controls and procedures designed to ensure that the information the Company must disclose in its filings with the Securities and Exchange Commission ("SEC") is recorded, processed, summarized and reported on a timely basis. The Company’s Chief Executive Officer ("CEO") and Chief Financial Officer ("CFO") have reviewed and evaluated, with the participation of the Company’s management, the Company’s disclosure controls and procedures as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the "Exchange Act") as of the end of the period covered by this report (the "Evaluation Date"). Based on such evaluation, the CEO and CFO have concluded that, as of the Evaluation Date, the Company’s disclosure controls and procedures are effective, at the reasonable assurance level, (a) in recording, processing, summarizing and reporting, on a timely basis, information required to be disclosed by the Company in the reports the Company files or submits under the Exchange Act, and (b) in assuring that information is accumulated and communicated to the Company’s management, including the CEO and CFO, as appropriate to allow timely decisions regarding required disclosure.

39


Changes in Internal Control Over Financial Reporting
During the second quarter of fiscal 2020 there have been no changes in the Company’s internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.
PART II.     OTHER INFORMATION
ITEM 1A.
Risk Factors
In addition to the risks and uncertainties discussed herein, particularly those discussed in the “Safe Harbor” Cautionary Statement and "Management’s Discussion and Analysis of Financial Condition and Results of Operations" in Part I, Item 2, see the risk factors set forth in Part I, Item 1A of our Annual Report on Form 10-K for the fiscal year ended September 28, 2019 that have had no material changes, except as set forth below and as previously outlined in our Form 10-Q for the three months ended January 4, 2020.

Our financial condition and results of operations for fiscal year 2020 and beyond may be materially adversely affected by the ongoing coronavirus (COVID-19) outbreak.

The full extent to which the COVID-19 outbreak will impact our business and operating results will depend on future developments that are highly uncertain and cannot be accurately predicted, including new medical and other information that may emerge concerning COVID-19 and the actions by governmental entities or others to contain it or treat its impact. 

The COVID-19 outbreak poses the risk that we or our employees, suppliers, customers and others may be restricted or prevented from conducting business activities for indefinite or intermittent periods of time, including as a result of employee health and safety concerns, shutdowns, shelter in place orders, travel restrictions and other actions and restrictions that may be prudent or required by governmental authorities. For example, in China, at the onset of the COVID-19 outbreak in that country during our second fiscal quarter, our operations were significantly impacted for several weeks due to quarantines, travel restrictions, and other factors affecting us and our suppliers. In addition, we experienced a temporary reduction of our operating capacity in Malaysia during our second quarter of fiscal 2020 as a result of government-mandated actions to control the spread of COVID-19. Finally, while our facilities have been classified as essential or otherwise permitted to operate in jurisdictions in which facility closures have been mandated, we can give no assurance that this will not change in the future or that we will continue to be permitted to conduct business in each of the jurisdictions in which we operate.

Additionally, we have modified our business practices for the continued health and safety of our employees. We may take further actions, or be required to take further actions, that are in the best interests of our employees. Our suppliers and customers have also implemented such measures, which has resulted in, and we expect it will continue to result in, disruptions or delays and higher costs. The implementation of health and safety practices by us, our suppliers, or our customers could impact customer demand, supplier deliveries, our productivity, and costs, which could have a material adverse impact on our business, financial condition, or results of operations.

While we currently believe we have ample liquidity to manage the financial impact of COVID-19, we can give no assurance that this will continue to be the case if the impact of COVID-19 is prolonged or if there is an extended impact on us or the economy generally. Further, the impacts of COVID-19 have caused significant uncertainty and volatility in the credit markets. If our liquidity or access to capital becomes significantly constrained, or if costs of capital increase significantly due to the impact of COVID-19 as result of volatility in the capital markets, a reduction in our creditworthiness or other factors, then our financial condition, results of operations and cash flows could be materially adversely affected.

Our management of the impact of COVID-19 has and will continue to require significant investment of time from our management and employees, as well as resources across our enterprise. The focus on managing and mitigating the impacts of COVID-19 on our business may cause us to divert or delay the application of our resources toward existing or new initiatives or investments, which could have a material adverse impact on our results of operations.

The foregoing and other continued disruptions to our business as a result of COVID-19 has had and could continue to have a material adverse effect on our business, results of operations, financial condition during 2020 and beyond.


40


ITEM 2.
Unregistered Sales of Equity Securities and Use of Proceeds
The following table provides the specified information about the repurchases of shares by the Company during the three months ended April 4, 2020.
Period
 
Total number of shares purchased
 
Average price paid per share
 
Total number of shares purchased as part of publicly announced plans or programs
 
Maximum approximate dollar value of shares that may yet be purchased under the plans or programs*
January 5, 2020 to February 1, 2020
 
26,824

 
$
77.21

 
26,824

 
$
38,319,765

February 2, 2020 to February 29, 2020
 
17,458

 
71.80

 
17,458

 
$
37,066,309

March 1, 2020 to
April 4, 2020
 
180,282

 
54.52

 
180,282

 
$
27,237,078

Total
 
224,564

 
$
58.57

 
224,564

 


* On August 20, 2019, the Board of Directors approved a new stock repurchase plan under which the Company is authorized to repurchase $50.0 million of its common stock (the "2019 Program"). The 2019 Program commenced upon completion of the stock repurchase plan approved by the Board of Directors on February 14, 2018, pursuant to which the Company was authorized to repurchase $200.0 million of its common stock. The 2019 Program has no expiration. The Company suspended indefinitely any share repurchases under the 2019 Program in March 2020 due to the uncertainties created by the COVID-19 outbreak.


41


ITEM 6.    EXHIBITS
The list of exhibits is included below:
Exhibit 
No.
  
Exhibit
31.1
  
31.2
  
32.1
  
32.2
  
99.1
  
101
  
The following materials from Plexus Corp.’s Quarterly Report on Form 10-Q for the quarter ended April 4, 2020, formatted in iXBRL (Inline Extensible Business Reporting Language): (i) the Condensed Consolidated Statements of Comprehensive (Loss) Income, (ii) the Condensed Consolidated Balance Sheets, (iii) the Condensed Consolidated Statements of Shareholders’ Equity, (iv) the Condensed Consolidated Statements of Cash Flows, and (v) Notes to Condensed Consolidated Financial Statements.
101.INS
  
Inline XBRL Instance Document (the instance document does not appear in the interactive data file because its XBRL tags are embedded within the inline XBRL document)
101.SCH
  
Inline XBRL Taxonomy Extension Schema Document
101.CAL
  
Inline XBRL Taxonomy Extension Calculation Linkbase Document
101.LAB
  
Inline XBRL Taxonomy Extension Label Linkbase Document
101.PRE
  
Inline XBRL Taxonomy Extension Presentation Linkbase Document
101.DEF
  
Inline XBRL Taxonomy Extension Definition Linkbase Document
104
 
Cover Page Interactive Data File (formatted as Inline XBRL and contained in Exhibit 101)


42


SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
 
 
 
 
 
 
 
 
 
Plexus Corp.
 
 
 
 
Registrant
 
 
 
 
Date:
5/8/2020
 
/s/ Todd P. Kelsey
 
 
 
 
Todd P. Kelsey
 
 
 
 
President and Chief Executive Officer
 
 
 
 
 
 
Date:
5/8/2020
 
/s/ Patrick J. Jermain
 
 
 
 
Patrick J. Jermain
 
 
 
 
Executive Vice President and Chief Financial Officer
 
 
 
 
 
 
 
 
 
 
 

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