TIDMZTF

RNS Number : 8477J

Zotefoams PLC

10 April 2015

Zotefoams plc

2014 Annual Report and Accounts and Notice of the 2015 Annual General Meeting

In compliance with Listing Rule 9.6.1, the following documents have been submitted to the National Storage Mechanism and will shortly be available for inspection at:

http://www.morningstar.co.uk/uk/NSM

1 Annual Report and Accounts for the year ended 31 December 2014, incorporating the Notice of the 2015 Annual General Meeting; and

   2             Form of Proxy for the 2015 Annual General Meeting. 

Copies of the 2014 Annual Report and Accounts and the Notice of the 2015 Annual General Meeting are available on our website, www.zotefoams.com under the Company and then Investor Relations tab.

A condensed set of the financial statements, the Chairman's statement, Managing Director's statement (strategic report) and responsibility statement of the Directors in respect of the annual financial report were included in the preliminary results announcement issued on 17 March 2015. This announcement contains additional information for the purposes of compliance with the Disclosure and Transparency Rules, including principal risks and uncertainties and details of related party transactions. This information is extracted from the 2014 Annual Report and Accounts in full unedited text. This announcement is not a substitute for reading the full Annual Report and Accounts. Page and note references in the text below refer to page numbers and notes in the 2014 Annual Report and Accounts.

Principal risks and uncertainties

The Board of Directors believes that the Principal Risks and Uncertainties that the Group currently faces are as stated below. Regular risk reviews are undertaken to ensure that the major risks in the business, that could affect the Group's operations and financial performance, have been identified and that, where possible, mitigating actions and controls are put in place.

Significant risks are reviewed by the Board and the Audit Committee. It is not possible to identify every risk that could affect the Group's business and the mitigating actions and controls that have been put in place may not provide absolute assurance that the risk will neither occur nor materially affect the Group's operations or financial performance.

 
 Risk and potential impact                  Mitigation actions 
 Operational                                The Group has extensive SHE 
  As the Group's operations are              policies and procedures in 
  mainly on one site, a significant          place, which are in line with 
  operational disruption or Safety,          best practice. In the UK the 
  Health and Environmental ('SHE')           Company is certified to accredited 
  incident could impact the ability          standards OHSAS 18001 on Health 
  to manufacture and supply products,        and Safety and ISO 14001, the 
  which could have reputational              International Standard for 
  issues and, in certain defined             Environment Management Systems. 
  circumstances, have contractual 
  commercial consequences which              Regular training is provided 
  may result in customer claims.             on SHE matters to the staff. 
 
                                             Pressure equipment used is 
                                             operated under the Pressure 
                                             Systems Safety Regulations 
                                             2000 and is subject to systematic 
                                             internal and frequent external 
                                             inspections in accordance with 
                                             the Safety Assessment Federation. 
 
                                             The Group has extensive fire 
                                             prevention systems in place. 
 
                                             The Group has appropriate contingency 
                                             plans in place in the event 
                                             of the failure of certain major 
                                             pieces of equipment. 
 
                                             Reporting of incidents, including 
                                             'near misses' and damage to 
                                             plant or equipment not resulting 
                                             in personal injury, is mandatory 
                                             in order to track issues and 
                                             to prevent reoccurrences. 
 
                                             Insurance is in place to cover 
                                             capital restatement and loss 
                                             of profits in the event of 
                                             operational disruption caused 
                                             by certain events. 
 
                                             The Group is investing in its 
                                             Kentucky, USA site which, when 
                                             completed, will give multi-site 
                                             capability, subject to capacity, 
                                             on many polyolefin products. 
                                           ---------------------------------------- 
 Operational                                The extension of our facilities 
  The Group is extending its                 in Kentucky will replicate, 
  operations in Kentucky to cover            where appropriate, machinery 
  the full block foam manufacturing          and processes already in operation 
  process stages. This is a significant      in the UK. Existing managerial 
  capital project and needs to               and engineering support in 
  be managed to time and budget.             North America will be supplemented 
                                             by external project expertise 
                                             and resource from the Group's 
                                             Croydon operations. Raw materials 
                                             will be trialled in the UK 
                                             first to reduce the commissioning 
                                             risk. 
                                           ---------------------------------------- 
 Supply chain                               Wherever possible, supplies 
  Certain of the Group's raw                 are sourced from more than 
  materials and engineering components       one supplier or location. However, 
  are sourced from single suppliers.         this is not always possible, 
  Disruption in those supplies,              due to the special nature of 
  either on a temporary or more              the raw materials used. 
  permanent basis, could affect 
  production and supply to the               The Group continually monitors 
  Group's customers and in certain           suppliers and undertakes research 
  defined circumstances have                 of alternative suppliers that 
  contractual commercial consequences        could be used. 
  which may result in customer 
  claims. 
                                           ---------------------------------------- 
 Technology                                 There are high barriers of 
  The Group's processes for the              entry to the market. Significant 
  manufacture of its products                capital investment is required 
  are substantially unique to                for the autoclaves and related 
  the Group. Whilst the principles           infrastructure. 
  behind the processes are not 
  confidential, the precise know-how         The Group patents its technology 
  is. A competitor could match               wherever it believes it is 
  or improve upon the properties             appropriate to do so. Where 
  and economics of the Group's               technology is not subject to 
  products.                                  patent, patents are no longer 
                                             applicable or the technology 
  Key to the success of the business         is incapable of being patented, 
  of MuCell Extrusion LLC ('MEL')            the Group guards its know-how. 
  is the strength of its intellectual 
  property and, on the back of               The development of High-Performance 
  that, its ability to grant                 Products ('HPP') and MEL, where 
  commercial licences. The risks             the product offerings are unique 
  to MEL are that its intellectual           and protected by both patents 
  property becomes dated or its              and/or process know-how and 
  patents expire or are successfully         capability, opens up new markets 
  challenged.                                for the Group with potential 
                                             significant and lasting differential 
                                             advantages. 
 
                                             MEL actively maintains and 
                                             updates its intellectual property 
                                             portfolio. This is done by 
                                             undertaking research and development 
                                             to add new patents to the portfolio, 
                                             further developing its know-how 
                                             and obtaining licences of key 
                                             third-party patents, which 
                                             are complementary to the existing 
                                             portfolio. 
 
                                             MEL licences typically include 
                                             a bundle of patents and know-how 
                                             and therefore are not completely 
                                             dependent on any particular 
                                             patent. 
                                           ---------------------------------------- 
 Pension                                    To minimise the risk to the 
  The Company has a Defined Benefit          Company of meeting the obligations 
  Pension Scheme ('Scheme') and              under the Scheme, the Company 
  any inability of the Scheme                closed the Scheme to new members 
  to meet its liabilities to                 in 2001 and closed it to future 
  its members could, ultimately,             accrual of benefits in 2005. 
  be the responsibility of the 
  Company.                                   The Company is currently in 
                                             discussions with the Trustees 
                                             of the Scheme on the triennial 
                                             actuarial valuation of the 
                                             Scheme as at 5 April 2014, 
                                             and the associated recovery 
                                             plan for the Scheme. The Company 
                                             is currently making a discretionary 
                                             contribution to the Scheme 
                                             of GBP42k per month to reduce 
                                             the deficit. 
                                           ---------------------------------------- 
 Foreign exchange                           The Group reduces its foreign 
  The Group has significant exposure         exposure for transactional 
  to foreign exchange fluctuations.          items by making purchases either 
  This is both transactional                 in euros or US dollars where 
  and on the translation of foreign          possible. For example, there 
  currency balances and the consolidation    are US dollar costs associated 
  of its foreign subsidiaries.               with the Group's operations 
                                             in Kentucky, USA and with MEL. 
  The Group's operations are                 In addition, the majority of 
  substantially based in the                 the Group's raw materials are 
  UK and, therefore, most of                 purchased in euros. 
  its manufacturing assets and 
  costs are sterling denominated.            The Group is currently undertaking 
                                             a major capital investment 
  The Group's customers are normally         in North America which will 
  invoiced in their local currencies.        reduce exposure for transactional 
  In 2014, approximately 80%                 items on the US dollar significantly. 
  of the Group's revenue was 
  in currencies other than sterling.         The Group has a hedging policy, 
  The Group, therefore, generates            which is approved by the Board. 
  surpluses in US dollars and                The Group hedges a proportion 
  euros, which are converted                 of its exposure for transactional 
  into sterling.                             items to foreign exchange for 
                                             the next nine months by using 
                                             forward exchange contracts. 
 
                                             The Company, like most public 
                                             companies, does not hedge for 
                                             the translation of its foreign 
                                             subsidiaries' assets or liabilities 
                                             in the consolidation of its 
                                             group accounts. 
                                           ---------------------------------------- 
 Macro economics                            Some of the Group's markets 
  Most of our markets are exposed            can be cyclical. However, this 
  to general economic conditions.            risk is spread geographically 
  The Group is operationally                 and across a number of segments 
  geared and a fall in demand                which are expected to diversify 
  for its products could adversely           further with the growth of 
  impact the Group.                          HPP and MEL and the joint-ventures. 
                                             The Group's experience is that 
                                             in these circumstances operational 
                                             labour costs can be reduced, 
                                             polymer prices generally fall 
                                             with reduced economic demand 
                                             giving a cost benefit and cash 
                                             can be generated from reducing 
                                             working capital and slowing 
                                             capital expenditure projects 
                                             to help offset the effects 
                                             of a downturn. The Group targets 
                                             a low financial gearing to 
                                             give it operational flexibility 
                                             in a downturn. 
                                           ---------------------------------------- 
 Financing                                  The Group has strong cash generation 
  The Group needs to have sufficient         from its operations. 
  cash, or be able to draw on 
  loan facilities, to finance                The Group has: 
  its operations and growth.                 -- a GBP4.9m overdraft facility 
                                             (payable on demand); and 
                                             -- a GBP3.5m loan facility 
                                             taken out in December 2012 
                                             (GBP1.3m of which had been 
                                             repaid at 31 December 2014). 
 
                                             The loan facility is repayable 
                                             over five years and has no 
                                             major financial operating covenants, 
                                             but is secured against certain 
                                             items of plant and equipment. 
 
                                             When considering investment 
                                             projects the Group has regard 
                                             to its ability to raise finance 
                                             for the project and will not 
                                             commit to a project until acceptable 
                                             and appropriate finance is 
                                             in place, or believed to be 
                                             available. 
                                           ---------------------------------------- 
 Commercial                                 The Group's largest customers 
  Loss, poor performance or insolvency       are distributors and converters 
  of a major customer or joint-venture       of foam. The Group has good 
  partner.                                   knowledge of the end-customers 
                                             of its major customers and, 
                                             with some additional short-term 
                                             work, would be able to bring 
                                             or identify additional converter 
                                             capacity to service these markets. 
 
                                             The risk for constructing a 
                                             satellite plant in Asia has 
                                             been mitigated by partnering 
                                             with the plant's major customer. 
 
                                             The joint-venture agreements 
                                             contain clauses to address 
                                             performance and insolvency 
                                             issues. 
                                           ---------------------------------------- 
 IT                                         The system has been implemented 
  The business is highly dependent           with minimal software changes, 
  on its ERP (Enterprise Resource            which reduces the risk substantially. 
  Planning) system and has implemented       It has been operational since 
  a new system, which poses risks            October 2014 with no major 
  of there being flaws in its                system software issues so far 
  design and in user understanding           encountered. Lesser issues 
  and operation of the new system.           remain and are being addressed 
                                             in a prioritised order. A team 
                                             of business analysts has been 
                                             retained to support and control 
                                             the operation of the system. 
                                           ---------------------------------------- 
 People                                     The Group keeps under review 
  The failure to attract, develop            its skill needs and labour 
  or retain the right calibre                requirements. The Group aims 
  of staff for a growing business.           to provide its employees with 
                                             varied and interesting work 
                                             and to incentivise them appropriately. 
 
                                             The Group has recently appointed 
                                             a Global Talent Manager, whose 
                                             remit is to ensure senior and 
                                             emerging talent is appropriate 
                                             for the Group's current and 
                                             future needs. 
                                           ---------------------------------------- 
 

Related parties

Directors

The Directors of the Company as at 31 December 2014 and their immediate relatives control approximately 1.76% of the voting shares of the Company. Details of Directors' pay and remuneration are given in the Directors' Remuneration Report on pages 45 to 51. The Executive Directors are considered to be the only key management personnel.

Transactions with key management personnel

The compensation of key management personnel is as follows:

   Group                      Company 
   2014         2013         2014         2013 
   GBP000         GBP000         GBP000         GBP000 

Key management emoluments 488 334 488 334

Company contributions to money purchase pension plan 71 68 71

68

Share related awards 78 120 78 120

   637         522         637         522 

Subsidiaries

Details of the subsidiaries of the Company are set out in note 13. These companies are considered to be related parties.

In addition the Company has a 50% interest in associate companies Azote Asia Limited (incorporated in Hong Kong) and Inoac Zotefoams Korea Limited (incorporated in South Korea).

Common control exists between the Company and Zotefoams Employee Benefit Trust (EBT) and Zotefoams EBT has therefore been consolidated as described in note 1b.

Zotefoams Inc. owns 100% of the ownership units of MuCell Extrusion LLC, which is incorporated in the USA.

Balances between the Company and its active subsidiaries and associates are as follows:

   Receivables owed by            Investments in 
   2014         2013                     2014         2013 
   GBP000         GBP000                     GBP000         GBP000 

Zotefoams Inc 1,604 3,029 - -

Azote Asia Limited 995 - - -

Zotefoams International Limited - - 10,172 6,352

In addition there is a net payable balance of GBP1,025,000 owed by MuCell Extrusion LLC to Zotefoams Inc.

This information is provided by RNS

The company news service from the London Stock Exchange

END

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