TIDMAFC

RNS Number : 0526Z

AFC Energy Plc

08 December 2014

8 December 2014

AFC Energy PLC

("AFC" or the "Company")

POWER-UP Programme Status Update

AFC Energy plc (AFC.L), the industrial fuel cell power company, is pleased to provide an update on the status of the POWER-UP project ("POWER-UP" or "the Project"), which will demonstrate the world's largest alkaline fuel cell system at Air Products' industrial gas plant in Stade, Germany.

Highlights:

   --     Fast tracking the date for demonstration of 240kW from the KORE to December 2015 

-- Rapid deployment of the Company's in-line volume fuel cell fabrication processes will enable more fuel cells to be produced than was originally anticipated

   --     First power generation in July 2015 of the KORE system: POWER-UP Phase 1 

The Project, supported by the European Union's Seventh Framework Programme (the Fuel Cells and Hydrogen Joint Undertaking), provides an opportunity for AFC Energy to demonstrate for the first time the ability of the Company's alkaline fuel cell system (the "KORE") to achieve technical performance parameters reflective of an operational commercial facility.

POWER-UP reflects the final phase of AFC Energy's pre-commercialisation technical development programme and creates the platform for the Company's global commercial fuel cell deployment.

A detailed assessment of the POWER-UP programme over the last week has identified an opportunity to accelerate the date for commercial fuel cell demonstration of the KORE at its full design specification (expected to be 240kW) to the end of 2015; an acceleration of over eighteen (18) months. This will largely be achieved by;

1. Placing emphasis on achieving maximum output from the fuel cells in order to demonstrate the operability of the KORE. In parallel, AFC Energy will further refine its leading fuel cell technology such that once KORE design validation is achieved, the KORE will be operated with fuel cells designed to achieve high power and increased longevity.

2. Rapid deployment of the Company's in-line volume fuel cell fabrication processes that will enable AFC Energy to produce more fuel cells in 2015 than was originally anticipated.

The updated programme up to commencement of POWER-UP in July 2015, and the first six months of operation are contained in the Attachment.

Key highlights extracted from the schedule include:

   1.   First power generation in July 2015 of the KORE system at Stade: POWER-UP Phase 1; 

2. Introducing a new phase to the Project which aims to produce commercial revenue from the POWER-UP KORE in Q4 2015;

   3.   Fast tracking the date for demonstration of 240kW from the KORE in December 2015. 

There are a number of risks to the achievement of this ambitious schedule, all of which are normal for a project of this nature, including those relating to the successful phased delivery of the technical programme, logistical matters out of the control of AFC Energy, including project permitting and achievement of construction timelines agreed with EPCM contractors, and connection of the KORE to the grid which was not part of the original POWER-UP proposal.

In order to achieve the revised POWER-UP programme, AFC Energy is pleased to announce that this week, a contract was executed with Artelia, a leading European engineering, consulting and project management firm, and their sub-contractors, PlantIng, a leading German process engineering consultancy, for the undertaking of all engineering and design works associated with the delivery of the POWER-UP programme on site in Stade. This work has now commenced and is due to conclude with a facility capable of accepting the KORE in May 2015 (subject to permitting).

Adam Bond, AFC Energy's Chief Executive Officer, said: "Delivery of the KORE and POWER-UP programme is essential to the validation of AFC Energy's leading alkaline fuel cell technology. There is a lot of work still to be done before we are able to confirm achievement of our POWER-UP objectives, however, an operational reference project by the end of next year will significantly accelerate our plans for commercial deployment and market penetration."

Mr Bond further stated: "I have been greatly impressed by the enthusiasm of AFC Energy's technical team to identify opportunities to fast track the delivery of the KORE and POWER-UP by reducing the expected time for operation of the 240kW KORE module by 18 months. I believe this demonstrates the strong drive and focus that exists within AFC Energy to see commercial-scale fuel cells operating in the global market place as soon as possible following conclusion of the pre-commercialisation phase of development work."

For further information, please contact:

 
AFC Energy plc 
 Adam Bond (Chief Executive Officer)                          +44 (0) 20 3697 1209 
Zeus Capital Limited - Nominated Adviser and Joint Broker 
 Dan Bate, John Depasquale (Corporate Finance) 
 Alex Davies, John Goold (Institutional Sales)                +44 (0) 20 7533 7727 
M C Peat & Co LLP - Joint Broker 
 Charlie Peat                                                 +44 (0) 20 7104 2334 
 
Lionsgate Communications - Public Relations 
 Jonathan Charles, Rachel Rigby                               +44 (0) 20 3697 1209 
 

About AFC Energy

Founded in 2006, AFC Energy plc is re-engineering proven alkaline fuel cell technology to reduce the cost of electricity. Alkaline fuel cells have been used on US and Russian manned space missions for decades to provide electrical power and drinking water. By using platinum free, advanced materials, design tools and manufacturing processes at scale, AFC Energy is developing fuel cells that will compete with conventional technologies such as turbines for electrical power generation. Today, AFC Energy is pursuing opportunities in several sectors where hydrogen is readily available including the chlorine, clean coal and waste-to-energy industries as well as applications for distributed/back-up power. For further information, please visit our website: www.afcenergy.com.

About Project POWER-UP

Project POWER-UP is supported by funding from the Fuel Cell and Hydrogen Joint Undertaking (FCH-JU). The FCH-JU was established by Council Regulations on 30 May 2008 and 6 May 2014 (FCH-JU2) as a public-private partnership between the European Commission, European industry and research organisations. Its objective is to accelerate the development and deployment of fuel cell and hydrogen technologies. The Seventh Framework Programme (FP7) was created by the European Union in order to support and encourage research in Europe. It has since been superseded by the Horizon 2020 programme, which brings together all the EU's research-funding schemes and plays a crucial role in securing European growth, competitiveness and employment.

Project POWER-UP will prove the ability of AFC Energy's alkaline fuel cell system to deliver the technical performance and economic viability that commercial end-users demand. Work in project POWER-UP is the final step in the development of AFC Energy's fuel cell system before full market deployment. This project will be the world's first demonstration of an alkaline fuel cell system on such a large scale.

Attachment

 
 No.   Milestone                 Timing     Expected Outcome 
----  ------------------------  ---------  ----------------------------------- 
 1     Confirm that              Dec 2014   1. Using a 25-cell 
        cartridges                           cartridge, operate 
        can achieve                          from ambient and demonstrate 
        operating temperature                that fuel cells can 
        using heat                           self-heat to desired 
        produced from                        operational temperature. 
        fuel cell reactions 
        -i.e. no external                    2. Confirm time taken 
        heat applied.                        to achieve operating 
                                             temperature from ambient 
        (KORE system                         is less than 15 hours 
        start-up involves                    (as a first step towards 
        the cartridges                       achieving an ultimate 
        self-heating                         target of less than 
        until they                           3 hours for the KORE 
        achieve operating                    system). 
        temperature). 
                                             3. Operate the 25-cell 
                                             cartridge under the 
                                             above regime without 
                                             loss of performance 
                                             relative to earlier 
                                             trials. 
 
                                             4. Freeze key aspects 
                                             of the electrode design 
                                             that will be used to 
                                             commission the Kore 
                                             System at Stade (see 
                                             Milestone 3). 
----  ------------------------  ---------  ----------------------------------- 
 2     Appoint engineering       Dec 2014   1. Execution of engineering 
        consultant                           and design consultants 
        to commence                          to commence permitting 
        design package                       and engineering of 
        for POWER-UP                         the Stade POWER-UP 
        programme in                         site in Germany. 
        Stade, Germany 
                                             2. Commence permitting 
                                             activities necessary 
                                             to commence site preparation 
                                             and facilities construction 
                                             at Stade. 
----  ------------------------  ---------  ----------------------------------- 
 3        Commence operational   Jan 2015   1. Baseline operating 
                   performance               performance of 50 cell 
                    monitoring               stack utilising BETA 
                  of a 50 cell               cartridge to compare 
                  stack within               performance against 
                 an industrial               50 cell stack within 
        gas plant environment.               the new KORE cartridge 
                                             (refer Milestone 4). 
 
                                             2. Confirm logistical 
                                             methodologies to deliver 
                                             commercial-scale cartridges 
                                             overseas. 
 
                                             3. Confirm that time 
                                             taken to achieve operating 
                                             temperature from ambient 
                                             is less than 12 hours 
                                             (as a second step towards 
                                             achieving an ultimate 
                                             target of less than 
                                             3 hours for the KORE 
                                             system). 
----  ------------------------  ---------  ----------------------------------- 
 4     Commence operational      Feb /      1. Final design validation 
        performance               March      of KORE cartridge that 
        monitoring                2015       will commission KORE 
        of a 100 cell                        system in July 2015. 
        stack (up to 
        51 live cells)                       2. Cartridges will 
        within the                           be operated between 
        new KORE cartridge                   1.5 - 2.5kW and thermally 
        (first time),                        cycled several times 
        with this trial                      (to simulate KORE commissioning). 
        to take place 
        within an industrial                 3. Commence automates 
        gas plant environment                manufacture of fuel 
                                             cell stacks to be used 
                                             in the KORE POWER-UP 
                                             programme utilising 
                                             newly commissioned 
                                             stack assembly robot. 
----  ------------------------  ---------  ----------------------------------- 
 5     Commence construction     Feb 2015   1. Site clearing and 
        of POWER-UP                          preparation. 
        facilities, 
        utilities and                        2. Confirmation of 
        connections                          all building and construction 
        at Stade, Germany                    approvals and permits. 
        (subject to 
        timely permitting                    3. Laying of foundations 
        and consents)                        and construction of 
                                             all necessary buildings 
                                             and structures ready 
                                             to receive and house 
                                             the KORE module. 
----  ------------------------  ---------  ----------------------------------- 
 6     Conclude construction     May 2015   1. Delivery by AFC 
        of POWER-UP                          Energy contractors 
        facilities,                          of a fully permitted 
        utilities and                        and constructed facility 
        connections                          ready to accept the 
        at Stade, Germany                    KORE and connect to 
                                             requisite piping and 
                                             hydrogen connection 
                                             points. 
----  ------------------------  ---------  ----------------------------------- 
 7     Commence installation     May 2015   1. Transfer of KORE 
        of POWER-UP                          to Stade from the UK 
        KORE system                          ready for installation. 
        at Stade, Germany 
                                             2. Connection of the 
                                             KORE to hydrogen sources 
                                             and associated utilities. 
 
                                             3. Leak integrity of 
                                             all fluid delivery 
                                             systems. 
----  ------------------------  ---------  ----------------------------------- 
 8     Commissioning             June       1. Validate safety 
        of POWER-UP               2015       control system protocols. 
        KORE at Stade, 
        Germany                              2. Software and comms. 
 
                                             3. Valve and pump sequence 
                                             testing. 
 
                                             4. Deliver fuel cell 
                                             cartridges. 
----  ------------------------  ---------  ----------------------------------- 
 9     Commence Phase            July       1. Install cartridges 
        1 - POWER-UP              2015       that were validated 
        programme                            in February 2015 and 
                                             set flow and operational 
        [Emphasis on                         settings. 
        initial production 
        of power and                         2. Using automated 
        associated                           sequence, operate single 
        testing prior                        tier (x8 cartridge) 
        to increasing                        operation and produce 
        power output                         between 7.5 to 15kW 
        in Phase 2]                          power from the KORE 
                                             (the first time). 
----  ------------------------  ---------  ----------------------------------- 
 10    Commence Phase            Q4 2015    1. Connect the KORE 
        2 - POWER-UP                         System to the local 
        programme                            power grid for the 
                                             purposes of exporting 
                                             electricity into the 
                                             German power grid for 
                                             the first time. 
 
                                             2. Operate one of three 
                                             tiers with x8 101-cell 
                                             cartridges (40kW to 
                                             60kW production). 
 
                                             3. Fuel cells to be 
                                             manufactured using 
                                             high-volume manufacturing 
                                             processes with improved 
                                             performance characteristics. 
----  ------------------------  ---------  ----------------------------------- 
 11    Achieve first             Dec 2015   1. Verification of 
        commercial                           240kW output from KORE 
        scale operability                    system. 
        of KORE module 
        as part of                           2. Independent verification 
        POWER-UP programme                   of performance by POWER-UP 
                                             partner "ZBT". 
----  ------------------------  ---------  ----------------------------------- 
 

This information is provided by RNS

The company news service from the London Stock Exchange

END

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