UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 

FORM 10-Q

 

(Mark One)

þQuarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the quarterly period ended December 27, 2015

 

Or

 

¨Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the transition period from ________ to ________

 

Commission File Number 001-34838

 

Hutchinson Technology Incorporated

(Exact name of registrant as specified in its charter)

 

Minnesota   41-0901840

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

     

40 West Highland Park Drive N.E.

Hutchinson, Minnesota

  55350
(Address of principal executive offices)   (Zip Code)

 

(320) 587-3797
(Registrant’s telephone number, including area code)
 

(Former name, former address and former fiscal year,

if changed since last report)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes þ No ¨

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files.)

Yes þ No ¨

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See definition of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer  ¨ Accelerated filer  þ Non-accelerated filer  ¨ Smaller reporting company  ¨

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes ¨ No þ

 

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.

 

As of February 1, 2016, the registrant had 33,904,128 shares of common stock issued and outstanding.

 

 

 

 

PART I. FINANCIAL INFORMATION

ITEM 1. FINANCIAL STATEMENTS

 

HUTCHINSON TECHNOLOGY INCORPORATED

CONDENSED CONSOLIDATED BALANCE SHEETS – UNAUDITED

(In thousands, except shares and per share data)

 

  

December 27,

2015

  

September 27,

2015

 
ASSETS          
Current assets:          
Cash and cash equivalents (Note 3)  $48,497   $39,454 
Short-term investments restricted (Note 4)   506    965 
Trade receivables, net   11,611    15,860 
Other receivables   1,579    2,707 
Inventories   37,880    40,148 
Other current assets   2,934    3,588 
Total current assets   103,007    102,722 
           
Property, plant and equipment, net   129,335    134,509 
Other assets   4,529    4,281 
Total assets  $236,871   $241,512 
           
LIABILITIES AND SHAREHOLDERS’ EQUITY          
Current liabilities:          
Current debt, net of discount (Note 7)  $12,750   $3,000 
Current portion of capital lease obligation   2,181    2,188 
Accounts payable   18,593    19,877 
Accrued compensation   9,896    9,388 
Accrued expenses and other   5,288    4,239 
Accrued interest   3,691    2,838 
Total current liabilities   52,399    41,530 
           
Long-term debt, net of discount (Note 7)   112,010    122,156 
Capital lease obligation   3,788    4,220 
Other long-term liabilities   2,589    2,731 
Commitments and contingencies (Notes 7, 8, and 14)          
Shareholders’ equity:          
Common stock, $.01 par value, 100,000,000 shares authorized, 33,839,000 and 33,540,000 issued and outstanding   339    335 
Additional paid-in capital (Note 7)   452,528    452,165 
Accumulated other comprehensive loss   (4,169)   (4,309)
Accumulated loss   (382,613)   (377,316)
Total shareholders’ equity   66,085    70,875 
Total liabilities and shareholders’ equity  $236,871   $241,512 

 

See accompanying notes to condensed consolidated financial statements – unaudited.

 

2
 

HUTCHINSON TECHNOLOGY INCORPORATED

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS – UNAUDITED

(In thousands, except per share data)

 

   Thirteen Weeks Ended 
  

December 27,

2015

  

December 28,

2014

 
         
Net sales  $63,927   $72,423 
Cost of sales   52,206    60,959 
Gross profit   11,721    11,464 
           
Research and development expenses   5,857    6,042 
Selling, general and administrative expenses   5,207    5,984 
Merger related expenses   3,437     
Severance and site consolidation expenses (Note 11)       159 
Loss from operations   (2,780)   (721)
           
Other income (expense), net   151    (555)
Loss on extinguishment of long-term debt (Note 7)       (4,318)
Interest income   12    4 
Interest expense   (3,283)   (4,453)
Loss before income taxes   (5,900)   (10,043)
Benefit for income taxes (Note 13)   (603)   (145)
Net loss  $(5,297)  $(9,898)
Basic loss per share  $(0.16)  $(0.32)
Diluted loss per share  $(0.16)  $(0.32)
           
Weighted-average common shares outstanding   33,674    30,548 
Weighted-average diluted shares outstanding   33,674    30,548 

 

HUTCHINSON TECHNOLOGY INCORPORATED

CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS – UNAUDITED

(In thousands)

 

   Thirteen Weeks Ended 
  

December 27,

2015

  

December 28,

2014

 
Net loss  $(5,297)  $(9,898)
Other comprehensive gain (loss), net of tax:          
Gain (loss) on foreign currency translation, net of income taxes of $0   140    (525)
Other comprehensive gain (loss)   140    (525)
Total comprehensive loss  $(5,157)  $(10,423)

 

See accompanying notes to condensed consolidated financial statements – unaudited.

 

3
 

 

HUTCHINSON TECHNOLOGY INCORPORATED

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS – UNAUDITED

(In thousands)

 

   Thirteen Weeks Ended 
  

December 27,

2015

  

December 28,

2014

 
OPERATING ACTIVITIES:          
Net loss  $(5,297)  $(9,898)
Adjustments to reconcile net loss to cash provided by operating activities:          
Depreciation and amortization   6,708    8,201 
Stock-based compensation   338    291 
(Gain) loss on disposal of assets   (184)   5 
Non-cash interest expense   354    858 
Loss on extinguishment of debt (Note 7)       4,318 
Severance and site consolidation expenses (Note 11)       (27)
Changes in operating assets and liabilities   8,717    (606)
Cash provided by operating activities   10,636    3,142 
           
INVESTING ACTIVITIES:          
Capital expenditures   (1,363)   (6,285)
Proceeds from the sale and sale/leaseback of equipment   321    836 
Change in restricted cash (Note 3)   48    (42,570)
Purchases of marketable securities   (506)   (965)
Sales/maturities of marketable securities   965    965 
Cash used for investing activities   (535)   (48,019)
           
FINANCING ACTIVITIES:          
Proceeds from issuance of common stock   29    24 
Repayments of capital lease   (602)   (521)
Repayments of revolving credit line   (17,471)   (55,901)
Proceeds from revolving credit line   17,471    46,368 
Repayments of debt   (750)    
Proceeds from private placement of debt       37,500 
Proceeds from term loan       15,000 
Debt refinancing costs       (3,175)
Cash (used for) provided by financing activities   (1,323)   39,295 
           
Effect of exchange rate changes on cash   265    1,199 
           
Net increase (decrease) in cash and cash equivalents   9,043    (4,383)
           
Cash and cash equivalents at beginning of period   39,454    37,939 
           
Cash and cash equivalents at end of period  $48,497   $33,556 
           
Supplemental cash flow disclosure:          
Cash interest paid (net of amount capitalized)  $1,826   $474 
Income taxes paid  $20   $3 
Assets acquired through capital lease  $131   $647 
Non-cash exchange of debt for equity (Note 7)  $   $15,000 

 

See accompanying notes to condensed consolidated financial statements – unaudited.

 

4
 

 

HUTCHINSON TECHNOLOGY INCORPORATED

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – UNAUDITED

(Columnar dollar amounts in thousands, except per share amounts)

 

When we refer to “we,” “our,” “us,” the “company” or “HTI,” we mean Hutchinson Technology Incorporated and its subsidiaries. Unless otherwise indicated, references to “2016” mean our fiscal year ending September 25, 2016, references to “2015” mean our fiscal year ended September 27, 2015 and references to “2014” mean our fiscal year ended September 28, 2014.

 

(1) BASIS OF PRESENTATION

 

The condensed consolidated financial statements have been prepared by us, without audit, pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”). The information furnished in the condensed consolidated financial statements includes normal recurring adjustments and reflects all adjustments which are, in the opinion of our management, necessary for a fair presentation of such financial statements. The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such rules and regulations. Although we believe that the disclosures are adequate to make the information presented not misleading, we suggest that these condensed consolidated financial statements be read in conjunction with the financial statements and the notes thereto included in our latest Annual Report on Form 10-K. The quarterly results are not necessarily indicative of the actual results that may occur for the entire fiscal year.

 

(2) ENTRY INTO MERGER AGREEMENT

 

On November 1, 2015, we entered into an Agreement and Plan of Merger (the “Merger Agreement”) with Headway Technologies, Inc. (“Parent”) and Hydra Merger Sub, Inc., a wholly owned subsidiary of Parent (“Merger Subsidiary”). Pursuant to the Merger Agreement, Merger Subsidiary will merge with and into our company and our company will continue as the surviving corporation and as a wholly owned subsidiary of Parent (the “Merger”). Parent and Merger Subsidiary are each beneficially owned by TDK Corporation, a Japanese electronics company.

 

Pursuant to the Merger Agreement, at the effective time of the Merger, each issued and outstanding share of our capital stock (other than shares held (1) by Parent or Merger Subsidiary or any direct or indirect subsidiary of our company or Parent, and (2) by shareholders who have perfected and not withdrawn a demand for dissenters’ rights or who have not otherwise lost dissenters’ rights under Minnesota law with respect to such shares), will be cancelled and extinguished and automatically converted into the right to receive:

 

·$3.62 in cash, without interest, plus
·up to $0.38 in cash, without interest (the “Additional Consideration”).

 

The Additional Consideration will be determined prior to consummation of the Merger and will be an amount equal to approximately $0.01 per share for each $500,000 of our Net Cash (as defined in the Merger Agreement) over $17,500,000 as of a fiscal period end within 45 days prior to the consummation of the Merger. We cannot predict the amount of Additional Consideration, if any, that will be payable to shareholders. As of December 27, 2015, our Net Cash position was $49,900,000.

 

On January 28, 2016, at a special meeting of our shareholders, the Merger Agreement, and the Merger pursuant to that agreement, was approved by our shareholders. We expect to complete the transactions contemplated by the Merger Agreement either late in the first calendar quarter or during the second calendar quarter of 2016, subject to the termination or expiration of the waiting period under the Hart-Scott-Rodino Antitrust Improvements Act of 1976, as amended, and the satisfaction or waiver of the other closing conditions specified in the Merger Agreement.

 

During the thirteen weeks ended December 27, 2015, we incurred $3,437,000 of expenses related to the pending Merger.

 

5
 

 

(3) CASH AND CASH EQUIVALENTS

 

Cash and cash equivalents consist of all highly liquid investments with original maturities of three months or less.

 

As of December 27, 2015, and September 27, 2015, we had $1,629,000 and $1,677,000, respectively, of cash and cash equivalents that were restricted in use, which are classified in other current assets. These amounts for both periods covered outstanding letters of credit and cash received and temporarily held in our senior secured credit facility collections account.

 

(4) INVESTMENTS

 

A summary of our investments is as follows:

 

  

December 27,

2015

   September 27,
2015
 
Available-for-sale securities          
U.S government debt securities  $506   $965 

 

Our short-term investments are comprised of United States government debt securities. Unrealized gains and losses deemed to be temporary on available-for-sale securities are reported as other comprehensive gain or loss within shareholders’ equity.

 

As of December 27, 2015, our short-term investments were scheduled to mature within one year.

 

As of December 27, 2015, and September 27, 2015, we had $506,000 and $965,000, respectively, of short-term investments that were restricted in use. The amounts are required by the State of Minnesota to be held as security for our self-insured workers compensation programs.

 

(5) TRADE RECEIVABLES

 

We grant credit to our customers, but generally do not require collateral or any other security to support amounts due. Trade receivables of $11,611,000 at December 27, 2015, and $15,860,000 at September 27, 2015, are net of allowances for sales returns of $563,000 and $623,000, respectively.

 

During the thirteen weeks ended December 27, 2015, we entered into multiple independent bill of exchange discounting transactions under an uncommitted facility with Hongkong and Shanghai Banking Corporation Limited, Bangkok Branch (“HSBC”), under which our Thai subsidiary, Hutchinson Technology Operations (Thailand) Co. Ltd., sold, without recourse, an aggregate of $32,754,000 of its accounts receivable to HSBC and was paid 100% of the face value of the accounts receivable, less interest expense of LIBOR plus 1.75%. The balance remaining to be paid to our Thai subsidiary from HSBC as of September 27, 2015 was $1,228,000, included within the line item “Other receivables” on our consolidated balance sheet. As of December 27, 2015, there was no outstanding balance to be paid to our Thai subsidiary from HSBC.

 

We also entered into multiple independent bill of exchange discounting transactions under an uncommitted facility with Bank of America, N.A., Bangkok Branch (“Bank of America”), under which our Thai subsidiary can sell, without recourse, approximately 90% of its accounts receivable to Bank of America and be paid the full face value of that accounts receivable sold, less interest expense of LIBOR plus 1.50%. The approximately 10% remainder due on the receivable is included in our trade receivables balance until paid. During the thirteen weeks ended December 27, 2015, our Thai subsidiary sold $16,757,000 of its accounts receivable to Bank of America, which has been paid in full.

 

We generally warrant that the products sold by us will be free from defects in materials and workmanship for a period of one year or less following delivery to our customer. Upon determination that the products sold are defective, we typically accept the return of such products and refund the purchase price to our customer. We record a provision against revenue for estimated returns on sales of our products in the same period that the related revenues are recognized. We base the allowance on historical product returns, as well as existing product return authorizations. The following table reconciles the changes in our allowance for sales returns under warranties:

 

6
 

 

September 27,

2015

  

Increases in the

Allowance Related to

Warranties Issued

  

Reductions in the

Allowance for Returns

Under Warranties

  

December 27,

2015

 
$623   $275   $(335)  $563 

 

(6) INVENTORIES

 

Inventories are valued at the lower of cost (first-in, first-out method) or market by analyzing market conditions, current sales prices, inventory costs and inventory balances. Inventories consisted of the following at December 27, 2015, and September 27, 2015:

 

  

December 27,

2015

  

September 27,

2015

 
         
Raw materials  $17,301   $19,236 
Work in process   8,678    9,537 
Finished goods   11,901    11,375 
   $37,880   $40,148 

 

(7) Debt

 

Debt consisted of the following at December 27, 2015, and September 27, 2015:

 

  

December 27,

2015

  

September 27,

2015

 
         
8.50% Secured Notes  $63,931   $63,931 
8.50% Secured Notes debt discount   (1,430)   (1,742)
10.875% Notes   12,200    12,200 
10.875% Notes debt discount   (191)   (233)
8.50% New Convertible Notes   37,500    37,500 
PNC Bank term loan   12,750    13,500 
Total debt, net of discounts   124,760    125,156 
Less: Current maturities, net of discounts   (12,750)   (3,000)
Total long-term debt, net of discounts  $112,010   $122,156 

 

October 2014 Financing Transactions

 

On October 23, 2014, we issued $37,500,000 aggregate principal amount of 8.50% Convertible Senior Notes due 2019 (the “8.50% New Convertible Notes”). The 8.50% New Convertible Notes bear interest at a rate of 8.50% per annum, payable semi-annually in arrears on April 30 and October 31 of each year, beginning April 30, 2015. The 8.50% New Convertible Notes mature on October 31, 2019. Each $1,000 principal amount of the 8.50% New Convertible Notes is convertible into 266.6667 shares of our common stock (which is equal to an initial conversion price of approximately $3.75 per share), subject to adjustment under certain circumstances. The 8.50% New Convertible Notes rank pari passu in right of payment with all existing and future senior indebtedness of our company. Certain beneficial holders of the 8.50% New Convertible Notes had the right to require us to repurchase for cash up to $7,500,000 aggregate principal amount of the 8.50% New Convertible Notes, plus accrued and unpaid interest, if any, during the 120-day period commencing on October 23, 2014. Accordingly, $7,500,000 of the proceeds to us from the sale of the 8.50% New Convertible Notes were escrowed until the put right expired on February 20, 2015. Additionally, we were required to escrow at least $35,000,000 of cash that was restricted solely for the repayment, repurchase, redemption, defeasance or other acquisition for value of our 8.50% Convertible Senior Notes due 2026 (the “8.50% Convertible Notes”), plus accrued but unpaid interest thereon. We capitalized debt financing costs of $1,652,000 which are being amortized over five years or until the maturity date. The amortization expense is included in interest expense. On January 15, 2015, we completed a redemption of the existing $39,822,000 aggregate principal amount of 8.50% Convertible Notes. To fund this, we used the escrowed $35,000,000 and our existing cash.

 

7
 

 

On October 23, 2014, we entered into an agreement providing for the private exchange of $15,000,000 aggregate principal amount of our 8.50% Senior Secured Second Lien Notes due 2017 (the “8.50% Secured Notes”) held by a certain holder for 2,500,000 shares of our common stock and warrants to purchase an additional 2,500,000 shares of our common stock on a cashless basis at an exercise price of $0.01 per share. On November 25, 2014, 1,250,000 warrants were exercised which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, subsequent to the end of the first quarter of 2015, the remaining 1,250,000 warrants were exercised which resulted in the issuance of 1,246,428 shares of common stock and there were no warrants remaining outstanding. The fair value of the common stock and warrants was recorded in additional paid-in capital in the amount of $17,388,000. Applying debt extinguishment accounting, we recorded a loss on extinguishment of debt of $4,318,000 in our first quarter of 2015. The loss also included $1,232,000 of broker, legal and accounting fees related to the exchange transaction.

 

To accommodate the October 2014 debt transactions described above, on October 20, 2014, we entered into supplemental indentures relating to our 8.50% Secured Notes and to our 10.875% Senior Secured Second Lien Notes due 2017 (the “10.875% Notes”). Additionally, on October 20, 2014, we entered into an amendment to our senior secured credit agreement, dated as of September 16, 2011, as previously amended, with PNC Bank, National Association (“PNC Bank”). Under the amendment, PNC Bank consented to the transactions contemplated by the 8.50% New Convertible Notes and the exchange transaction, referred to above.

 

8.50% Secured Notes

 

We currently have outstanding $63,931,000 aggregate principal amount of 8.50% Secured Notes. The 8.50% Secured Notes were originally issued in March 2012 in the aggregate principal amount of $78,931,000. Of that total amount, $38,931,000 aggregate principal amount of 8.50% Secured Notes was issued pursuant to an effective registration statement relating to an offer to purchase for cash or exchange for new securities any and all of our outstanding 3.25% Convertible Subordinated Notes due 2026. The remaining $40,000,000 aggregate principal amount of 8.50% Secured Notes was issued in a private placement that included the issuance of warrants to purchase 3,869,000 shares of our common stock. The warrants were exercisable on a cashless basis for $.01 per share for ten years after their issuance. The total purchase price for the 8.50% Secured Notes and warrants issued in the private placement was $39,400,000. The fair value of the warrants was recorded in additional paid-in capital in the amount of $8,489,000. As of May 2013, all 3,869,000 warrants had been exercised and there were no warrants outstanding.

 

The 8.50% Secured Notes bear interest at a rate of 8.50% per annum, payable semi-annually in arrears on January 15 and July 15 of each year, beginning July 15, 2012, and mature on January 15, 2017, unless redeemed or repurchased in accordance with their terms. The 8.50% Secured Notes are secured by liens on all assets securing our existing or future senior secured credit facilities (other than certain excluded assets), which liens rank junior in priority to any liens securing our senior secured credit facilities and other permitted priority liens.

 

We may redeem all or part of the 8.50% Secured Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium (and accrued and unpaid interest on the principal amount redeemed to) as of the date of redemption (subject to the rights of holders of the 8.50% Secured Notes on the relevant record date to receive interest due on the relevant interest payment date as and to the extent provided in the indenture). The indenture governing the 8.50% Secured Notes contains certain covenants that, among other things, will limit our and our restricted subsidiaries’ ability to incur additional indebtedness, pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments, enter into agreements that restrict distributions from restricted subsidiaries, sell or otherwise dispose of assets, including capital stock of restricted subsidiaries, enter into transactions with affiliates, create or incur liens and enter into operating leases.

 

As described previously, on October 23, 2014, we entered into an agreement for the private exchange of $15,000,000 aggregate principal amount of our 8.50% Secured Notes held by a certain holder for 2,500,000 shares of our common stock and warrants to purchase an additional 2,500,000 shares of our common stock on a cashless basis at an exercise price of $0.01 per share. On November 25, 2014, 1,250,000 warrants were exercised which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, subsequent to the end of the first quarter of 2015, the remaining 1,250,000 warrants were exercised which resulted in the issuance of 1,246,428 shares of common stock and there were no warrants remaining outstanding.

 

8
 

 

10.875% Notes

 

On January 22, 2013, we issued $12,200,000 aggregate principal amount of the 10.875% Notes for a total purchase price of $11,590,000. The 10.875% Notes were issued in a private placement pursuant to an indenture dated as of January 22, 2013, and bear interest at a rate of 10.875% per annum, payable semi-annually in arrears on January 15 and July 15 of each year, beginning July 15, 2013. The 10.875% Notes are secured by liens on all assets securing our senior secured credit facilities (other than capital stock of subsidiaries of our company to the extent that inclusion of such capital stock would require the filing of separate financial statements for such subsidiaries with the SEC), which liens rank junior in priority to the liens securing our senior secured credit facilities and other permitted priority liens and on an equal and ratable basis with the liens securing our 8.50% Secured Notes. The 10.875% Notes are scheduled to mature on January 15, 2017, unless redeemed or repurchased in accordance with their terms. We may redeem all or a portion of the 10.875% Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium as of, and accrued and unpaid interest to, the date of redemption.

 

To accommodate the January 2013 debt transactions, on January 22, 2013, we entered into (i) a first supplemental indenture to the indenture dated as of March 30, 2012, which governs the 8.50% Secured Notes, and (ii) a consent and third amendment to our senior secured credit agreement.

 

Debt refinancing costs of $359,000 were capitalized and are being amortized over four years or until the maturity date. The amortization expense is included in interest expense.

 

Senior Secured Credit Facility

 

We are party to a revolving credit and security agreement with PNC Bank dated as of September 15, 2011, as amended from time to time (the “Credit Agreement”). On September 22, 2014, we amended the Credit Agreement to reduce the maximum principal amount of the revolving credit facility provided by the Credit Agreement (the “Senior Secured Credit Facility”) from $35,000,000 to $20,000,000, extend the maturity date of the Senior Secured Credit Facility from October 1, 2014 to December 1, 2016, reduce the cash balance we are required to maintain in an account at PNC Bank from $15,000,000 to $2,500,000, and modify the fixed charge coverage covenant by eliminating the requirement for the four fiscal quarters ending September 28, 2014 and changing the measurement periods thereafter for the fixed charge coverage covenant by excluding from such measurement periods all fiscal quarters ended on or prior to September 28, 2014.

 

Our credit agreement with PNC Bank and the indentures governing the 8.50% Secured Notes and the 10.875% Notes each contain certain covenants that, among other things, limit our and our restricted subsidiaries’ ability to incur additional indebtedness; pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; enter into agreements that restrict distributions from restricted subsidiaries; sell or otherwise dispose of assets, including capital stock of restricted subsidiaries; enter into transactions with affiliates; create or incur liens; enter into operating leases; merge, consolidate or sell substantially all of our assets; make capital expenditures; change the nature of our business; and expend the assets or free cash flow of certain subsidiaries. The indentures also limit the amount of our consolidated total assets and free cash flow that can be attributable to subsidiaries that have not guaranteed the 8.50% Secured Notes or, in certain cases, have not pledged their stock to secure the 8.50% Secured Notes.

 

On April 30, 2015, we further amended the Credit Agreement to maintain compliance with a preexisting financial covenant. This amendment modified the fixed charge coverage covenant under the Credit Agreement to eliminate the requirement for our quarters ended March 29, 2015, June 28, 2015 and September 27, 2015 and to change the measurement periods starting with our quarter ending December 27, 2015 by excluding from such measurement periods all quarters ended before September 27, 2015, and implemented an additional earnings before interest, taxes, depreciation and amortization (“EBITDA”) covenant for our quarters ended March 29, 2015, June 28, 2015 and September 27, 2015.

 

On December 10, 2015, we entered into a ninth amendment to our Credit Agreement with PNC Bank. The amendment modified the Credit Agreement to defer application of the fixed charge coverage covenant until December 25, 2016, and impose a minimum EBITDA requirement and a new minimum liability requirement for 2016.

 

From time to time, we borrow funds under the Senior Secured Credit Facility. As of December 27, 2015, we had no outstanding balance. Our average outstanding balance in the thirteen weeks ended December 27, 2015 was $238,000. Amounts borrowed under the Senior Secured Credit Facility bear cash interest at a reduced rate equal to, at our election, either (i) PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 1.0% per annum, or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the Credit Agreement.

 

9
 

 

If we are unable to generate sufficient operating results in future quarters, we may not be able to comply with financial covenants in the Credit Agreement in future quarters. If necessary, we intend to negotiate a waiver of any noncompliance or an amendment of the financial covenant specific to the applicable period. As of December 27, 2015, we were in compliance with the financial covenants set forth in the Credit Agreement.

 

PNC Bank Term Loan

 

On December 23, 2014, we entered into an amendment to our existing senior secured credit facility dated as of September 16, 2011, as previously amended, with PNC Bank as agent and lender.

 

Pursuant to the amendment, a term loan was made to us in the amount of $15,000,000. The covenants in the Credit Agreement also apply to this term loan. The term loan may consist of domestic rate loans, with a per annum interest rate equal to PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 2.50%, or LIBOR rate loans, with a per annum interest rate equal to 3.50% plus the greater of the LIBOR rate (as defined in the Credit Agreement) or 1.00%, or a combination thereof. As a result, our interest rate for the first quarter of 2015 was 4.5%. The principal balance of the term loan is payable in quarterly installments of $750,000 on the first day of each calendar quarter, commencing on April 1, 2015 and continuing through January 1, 2020. In the event that the Credit Agreement is not extended beyond December 1, 2016, the balance due on the term loan will also become due on December 1, 2016. Accordingly, the term loan has been classified as current debt in our consolidated balance sheet. Once repaid, amounts borrowed under the term loan may not be reborrowed. As of December 27, 2015, we had $12,750,000 outstanding.

 

(8) COMMITMENTS AND CONTINGENCIES

 

Lease Commitments

 

We have commitments under various capital and operating lease agreements. Assets acquired under capital leases are depreciated over the useful life of the asset.

 

The future minimum lease payments for all capital and operating leases as of December 27, 2015, are as follows:

 

  

Capital

Leases

   Operating
Leases
 
2016  $1,978   $704 
2017   2,395    320 
2018   1,402    249 
2019   605    218 
Thereafter   19    72 
Total future minimum lease payments   6,399    1,563 
Less: Interest   (430)    
Total future minimum lease payments excluding interest  $5,969   $1,563 

 

Legal Proceedings

 

We and certain users of our products have from time to time received, and may in the future receive, communications from third parties asserting patents against us or our customers which may relate to certain of our manufacturing equipment or products or to products that include our products as a component. In addition, certain of our customers have been sued on patents having claims closely related to products sold by us. If any third party makes a valid infringement claim and a license was not available on terms acceptable to us, our operating results could be adversely affected. We expect that, as the number of patents issued continues to increase, and as we grow, the volume of intellectual property claims could increase. We may need to engage in litigation to enforce patents issued or licensed to us, protect trade secrets or know-how owned by us or determine the enforceability, scope and validity of the intellectual property rights of others. We could incur substantial costs in such litigation or other similar legal actions, which could have a material adverse effect on our results of operations.

 

10
 

 

In November and December 2015, following the announcement of the Merger, four actions were filed by purported shareholders of the company in the United States District Court for the District of Minnesota. The actions are captioned David Erickson v. Hutchinson Technology Incorporated, et al., Case No. 0:15-cv-04261-DSD-LIB, Stephen M. Harnik v. Hutchinson Technology Incorporated, et al., Case No. 0:15-cv-04321, Jesse Hendricks v. Richard J.Penn, et al., Case No. 0:15-cv-04338, and Matthew Ridler and Lori Ridler v. Hutchinson Technology Incorporated, Case No. 0:15-cv-04356-MJD-TNL. The plaintiffs each purport to bring their action as a class action on behalf of the company’s public shareholders. All four complaints name the company and its directors as defendants, and allege that they have violated Sections 14(a) and 20(a) of, and Rule 14a-9 under, the Securities Exchange Act of 1934 by filing a preliminary proxy statement that contains materially incomplete and misleading statements and omissions. The Hendricks complaint also names Parent and Merger Subsisiaryas defendants, and includes claims under state law for breach of fiduciary duty, aiding and abetting breach of fiduciary duty, and equitable relief under the Minnesota Business Corporation Act. The Hendricks complaint alleges that the company’s directors breached their fiduciary duties to the company by operating an inadequate sale process, agreeing to a merger with Parent and Merger Subsidiary at an unfair price, and agreeing to deal protection provisions that are unfavorable to the company and its shareholders. All of the federal complaints seek injunctive and equitable relief, including an order enjoining the closing of the Merger until the alleged deficiencies in the preliminary proxy statement have been corrected; damages in an unspecified amount; and an award of plaintiffs’ attorneys’ fees, costs, and disbursements. The defendants have not yet responded to any of the complaints, but intend to move to dismiss the actions.We believe that the actions are without merit, and intend to vigorously defend against all claims asserted

 

We are a party from time to time to ordinary routine litigation incidental to our business. The outcome of such claims, if, any, is not expected to materially affect our current or future financial position or results of operations.

 

(9) ACCUMULATED OTHER COMPREHENSIVE LOSS

 

Other comprehensive gain (loss) refers to revenue, expenses, gains and losses that are recorded as an element of shareholders’ equity but are excluded from net income. Our other comprehensive gain (loss) is comprised of unrealized gains and losses on foreign translation adjustments.

 

Accumulated other comprehensive gain (loss), net of tax (see Note 13 for a discussion of income taxes), was as follows:

 

  

Foreign Currency

Translation

Adjustments

 
Balance as of  September 27, 2015  $(4,309)
Other comprehensive gain   140 
Balance as of December 27, 2015  $(4,169)
      
Balance as of  September 28, 2014  $(543)
Other comprehensive loss   (525)
Balance as of December 28, 2014  $(1,068)

 

(10) ASSET IMPAIRMENT

 

When indicators of impairment exist and assets are held for use, we estimate future undiscounted cash flows attributable to the assets. In the event such cash flows are not expected to be sufficient to recover the recorded value of the assets, the assets are written down to their estimated fair values based on the expected discounted future cash flows attributable to the assets or based on appraisals. Factors affecting impairment of assets held for use include the ability of the specific assets to generate positive cash flows. Changes in any of these factors or changes in our forecast model estimates could necessitate impairment recognition in future periods for other assets held for use.

 

11
 

 

(11) SEVERANCE AND SITE CONSOLIDATION EXPENSES

 

A summary of our severance and site consolidation expenses as of December 28, 2014, is as follows:

 

   Severance  

Site Consolidation

Expenses

   Total 
Accrual balances, September 28, 2014  $   27   $   $       27 
Restructuring charges   (19)   178    159 
Cash payments   (8)   (178)   (186)
Accrual balances, December 28, 2014            

 

In recent years, we had multiple severance and manufacturing consolidation and restructuring plans in place to support efforts to improve operating results and liquidity through improved utilization of our facilities in both the U.S. and Thailand.

 

In connection with the consolidation of our operations, we incurred site consolidation expenses of $178,000 during the thirteen weeks ended December 28, 2014. The site consolidation expenses consisted primarily of internal labor and contractors.

 

All severance and benefits amounts owed have been paid in full.

 

(12) OTHER INCOME (EXPENSE)

 

Transaction gains and losses that arise from the exchange rate changes on transactions denominated in a currency other than the local currency are included in “Other income (expense), net” in our condensed consolidated statements of operations. For the thirteen weeks ended December 27, 2015, and December 28, 2014, we recognized a foreign currency gain of $33,000 and a foreign currency loss of $640,000, respectively. These were primarily related to U.S. dollar-denominated inter-company liabilities owed to us by our Thai subsidiary.

 

(13) INCOME TAXES

 

As part of the process of preparing our consolidated financial statements, we are required to estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our current tax exposure together with assessing temporary differences resulting from differing treatment of items for tax and accounting purposes. These temporary differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheets. We must then assess the likelihood that our deferred tax assets will be realized based on future taxable income, and to the extent we believe that recovery is not likely, we must establish a valuation allowance. To the extent we establish a valuation allowance or change this allowance in a period, we must include an expense or a benefit within the tax provision in our consolidated statements of operations.

 

Significant judgment is required in determining our provision for income taxes, our deferred tax assets and liabilities and any valuation allowance recorded against our deferred tax assets. Valuation allowances arise due to the uncertainty of realizing deferred tax assets. At September 27, 2015, we had a valuation allowance of $239,912,000. We assess whether valuation allowances should be established against our deferred tax assets based on the consideration of all available evidence, using a “more likely than not” standard. In making such assessments, significant weight is to be given to evidence that can be objectively verified. Our current or previous losses are given more weight than our future outlook. Our three-year historical cumulative loss was a significant negative factor. This loss, combined with uncertain near-term market and economic conditions, reduced our ability to rely on our projections of future taxable income in determining whether a valuation allowance was appropriate. Accordingly, we concluded that a full valuation allowance was appropriate. We will continue to assess the likelihood that our deferred tax assets will be realizable, and our valuation allowance will be adjusted accordingly, which could materially impact our financial position and results of operations.

 

12
 

 

The income tax benefit for the thirteen weeks ended December 27, 2015 was $603,000, compared to the income tax benefit of $145,000 for the thirteen weeks ended December 28, 2014. For the thirteen weeks ended December 27, 2015, the net benefit of $603,000 was made up of credits for the expected future refunds of previously paid U.S. Federal Alternative Minimum Tax, as provided by the Protecting Americans from Tax Hike legislation enacted on December 18, 2015, offset primarily by various foreign withholding and income taxes we incur. For the thirteen weeks ended December 28, 2014, we recognized a $145,000 benefit due to reserves for certain tax refunds that were released due to the expiration of the applicable statute of limitations.

 

(14) STOCK-BASED COMPENSATION

 

Our 2011 Equity Incentive Plan has been approved by shareholders and authorizes the issuance of 1,200,000 shares of our common stock (plus any shares that remained available on that date for future grants under our 1996 Incentive Plan) for equity-based awards (no further awards will be made under our 1996 Incentive Plan). Under the equity incentive plans, stock options have been granted to employees, including our officers, and to our directors, at an exercise price not less than the fair market value of our common stock at the date the options are granted. The options granted generally expire ten years from the date of grant or at an earlier date as determined by the committee of our board of directors that administers the plans. Options granted under the plans prior to November 2005 generally were exercisable one year from the date of grant. Options granted under the plans from November 2005 to October 2011 are exercisable two to three years from the date of grant. Options granted under the plans since November 2011 are exercisable one to three years from the date of grant.

 

Under our equity incentive plan, we also have issued restricted stock units (“RSUs”) to employees, including our officers. RSUs generally vest over three years in annual installments commencing one year after the date of grant. We recognize compensation expense for the RSUs over the service period equal to the fair market value of the RSUs on the date of issuance. Upon vesting, RSUs convert to shares in accordance with the terms of the equity incentive plan under which they were issued.

 

We recorded stock-based compensation expense related to our stock options, RSUs and common stock, included in selling, general and administrative expenses, of $338,000 and $291,000 for the thirteen weeks ended December 27, 2015, and December 28, 2014, respectively. As of December 27, 2015, $1,775,000 of unrecognized compensation expense related to non-vested awards is expected to be recognized over a weighted-average period of approximately 18 months.

 

We use the Black-Scholes option pricing model to determine the weighted-average fair value of options. The weighted-average fair value of options granted during the thirteen weeks ended December 28, 2014, was $2.65. Pursuant to the terms of the Merger Agreement, there were no options granted during the thirteen weeks ended December 27, 2015. The fair value of options at the date of grant and the weighted-average assumptions utilized to determine such values are indicated in the following table:

 

           Thirteen Weeks Ended 
       December 28,
2014
 
Risk-free interest rate        2.9%
Expected volatility        80.0%
Expected life (in years)        8.0 
Dividend yield         

 

The risk-free interest rate is based on a treasury instrument whose term is consistent with the expected life of our stock options. We considered historical data in projecting expected stock price volatility. We estimated the expected life of stock options and stock option forfeitures based on historical experience.

 

13
 

 

Option transactions during the thirteen weeks ended December 27, 2015, are summarized as follows:

 

   Number of Shares  

Weighted-Average

Exercise Price ($)

  

Weighted-Average

Remaining

Contractual

Life (yrs.)

 
Outstanding at September 27, 2015   3,338,717    9.52    4.2 
Granted             
Exercised   (8,300)   3.03      
Expired/Canceled   (196,885)   25.12      
Outstanding at December 27, 2015   3,133,532    7.10    5.1 
Options exercisable at December 27, 2015   2,728,344    7.66    4.6 

 

The aggregate intrinsic value at December 27, 2015, of our stock options (the amount by which the market price of the stock on the date of exercise exceeded the exercise price of the option) outstanding was $1,820,000. The aggregate intrinsic value of our stock options exercisable at December 27, 2015, was $1,711,000.

 

The following table summarizes the status of options that remain subject to vesting:

 

   Number of Shares  

Weighted-

Average

Grant Date Fair

Value ($)

  

Weighted-

Average

Remaining

Contractual

Life (yrs.)

 
Non-vested at September 27, 2015   706,020    2.22    8.6 
Granted             
Vested   (300,832)   1.97      
Canceled             
Non-vested at December 27, 2015   405,188    2.40    8.6 

 

The following table summarizes information concerning currently outstanding and exercisable stock options:

 

   Options Outstanding   Options Exercisable 

Range of

Exercise Prices ($)

 

Number

Outstanding

  

Weighted-Average

Remaining

Contractual

Life (yrs.)

  

Weighted-Average

Price ($)

  

Number

Exercisable

  

Weighted-Average

Exercise Price ($)

 
1.45 - 3.00   912,387    7.1    2.12    793,867    1.99 
3.01 - 5.00   1,200,627    5.8    3.18    913,959    3.09 
5.01 - 10.00   490,383    3.9    7.33    490,383    7.33 
10.01 - 37.95   530,135    1.4    24.33    530,135    24.33 
Total   3,133,532    5.1    7.10    2,728,344    7.66 

 

RSU transactions during the thirteen weeks ended December 27, 2015, are summarized as follows:

 

   Number of RSUs  

Weighted-

Average

Grant Date Fair

Value ($)

 
Non-vested at September 27, 2015   691,899    2.90 
Granted        
Vested   (355,769)   2.53 
Canceled        
Non-vested at December 27, 2015   336,130    3.30 

 

14
 

 

(15) LOSS PER SHARE

 

Basic loss per share is computed by dividing net loss by the weighted-average number of common shares outstanding during the year. Diluted loss per share identifies the dilutive effect of potential common shares using net loss available to common shareholders and is computed using the treasury stock method for outstanding stock options and the if-converted method for the 8.50% Convertible Notes and the 8.50% New Convertible Notes.

 

A reconciliation of these amounts is as follows:

 

   Thirteen Weeks Ended 
  

December 27,

2015

  

December 28,

2014

 
Net loss  $(5,297)  $(9,898)
           
Weighted-average common shares outstanding   33,674    30,548 
Dilutive potential common shares        
Weighted-average common and diluted shares outstanding   33,674    30,548 
           
Basic loss per share  $(0.16)  $(0.32)
           
Diluted loss per share  $(0.16)  $(0.32)

 

Diluted loss per share for the thirteen weeks ended December 27, 2015, excludes potential common shares of 168,000 using the treasury stock method, and 14,630,000 using the if-converted method for the 8.50% New Convertible Notes, as they were anti-dilutive. Diluted loss per share for the thirteen weeks ended December 28, 2014, excludes potential common shares of 1,217,000 using the treasury stock method. Diluted loss per share for the thirteen weeks ended December 28, 2014, excludes potential common shares of 11,993,000 using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive.

 

As discussed in Note 7, on October 23, 2014, we issued 2,500,000 shares of common stock and warrants to purchase 2,500,000 shares of our common stock as part of an exchange transaction. On November 25, 2014, 1,250,000 warrants were exercised, which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, the remaining 1,250,000 warrants were exercised, which resulted in the issuance of 1,246,428 shares of common stock. No warrants remain outstanding.

 

(16) FAIR VALUE MEASUREMENTS

 

Financial assets and liabilities that are remeasured and reported at fair value at each reporting period are classified and disclosed in one of the following three levels:

 

Level 1 – Quoted prices in active markets that are unadjusted and accessible at the measurement date for identical, unrestricted assets or liabilities;
   
Level 2 – Quoted prices for identical assets and liabilities in markets that are inactive; quoted prices for similar assets and liabilities in active markets or financial instruments for which significant inputs are observable, either directly or indirectly; or
   
Level 3 – Inputs that are unobservable for the asset or liability and that are significant to the fair value of the assets or liabilities.

 

15
 

 

The following tables present our assets that are measured at fair value on a recurring basis at December 27, 2015, and September 27, 2015:

 

   Fair Value Measurements at December 27, 2015 
   Level 1   Level 2   Level 3   Total 
Assets:                
Available-for-sale securities  $506   $   $   $506 

 

   Fair Value Measurements at September 27, 2015 
   Level 1   Level 2   Level 3   Total 
Assets:                
Available-for-sale securities  $965   $   $   $965 

 

Available-for-Sale Securities

 

Our available-for-sale securities are comprised of United States government debt securities. The fair value is based on quoted market prices in active markets.

 

Debt

 

The fair values of our 8.50% Convertible Notes and our 8.50% Secured Notes were determined based on the closing market price of the respective Notes as of the end of the fiscal quarter. The fair value of the 8.50% Convertible Notes and the 8.50% Secured Notes were classified in Level 1 of the fair value hierarchy.

 

Our 10.875% Notes have not experienced trading activity; therefore the fair value estimate was based on the closing market prices of comparable debt as of the end of the fiscal quarter. Our 8.50% New Convertible Notes have not experienced trading activity; therefore the fair value estimate was based on market variables combined with variables specific to the 8.50% New Convertible Notes to determine the theoretical value. The fair values of the 10.875% Notes and the 8.50% New Convertible Notes were classified in Level 2 of the fair value hierarchy.

 

The fair value of the PNC Bank credit facility and term loan’s carrying values are a reasonable estimate of fair value because of their short-term nature. The fair value measurement for the credit facility and term loan was classified in Level 2 of the fair value hierarchy.

 

The estimated fair values of our debt were as follows on each of the indicated dates:

 

   December 27, 2015   September 27, 2015 
  

Carrying

Amount

   Fair Value  

Carrying

Amount

   Fair Value 
8.50% Secured Notes  $63,931   $64,011   $63,931   $64,011 
10.875% Notes   12,200    12,972    12,200    12,972 
8.50% New Convertible Notes   37,500    51,184    37,500    32,404 
PNC Bank term loan   12,750    12,750    13,500    13,500 

 

Other

 

Our financial instruments other than those presented in the disclosures above, include accounts receivable, accounts payable, and other payables. The carrying value of accounts receivable, accounts payable, and other payables approximate fair value because of the short-term nature of these instruments. The fair values of these items were classified in Level 1 of the fair value hierarchy.

 

16
 

 

(17) SUBSEQUENT EVENTS

 

We evaluated subsequent events after the balance sheet date through the date the condensed consolidated financial statements were issued. We did not identify any additional material events or transactions occurring during this subsequent event reporting period that required further recognition or disclosure in these condensed consolidated financial statements.

 

17
 

 

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS
OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

When we refer to “we,” “our,” “us,” the “company” or “HTI,” we mean Hutchinson Technology Incorporated and its subsidiaries. Unless otherwise indicated, references to “2016” mean our fiscal year ending September 25, 2016, references to “2015” mean our fiscal year ended September 27, 2015, and references to “2014” mean our fiscal year ended September 28, 2014.

 

This Management’s Discussion and Analysis of Financial Condition and Results of Operations (“MD&A”) should be read in conjunction with the MD&A included in our Annual Report on Form 10-K for the year ended September 27, 2015.

 

GENERAL

 

Our Company

 

We are a global supplier of critical precision component technologies. As a key supplier of suspension assemblies for disk drives, we help customers improve overall disk drive performance and meet the demands of an ever-expanding digital universe. Through our new business development initiatives, we focus on leveraging our unique precision manufacturing capabilities in new markets to improve product performance, reduce size, lower cost and reduce time to market.

 

Entry into Merger Agreement

 

On November 1, 2015, we entered into an Agreement and Plan of Merger (the “Merger Agreement”) with Headway Technologies, Inc. (“Parent”) and Hydra Merger Sub, Inc., a wholly owned subsidiary of Parent (“Merger Subsidiary”). Pursuant to the Merger Agreement, Merger Subsidiary will merge with and into our company and our company will continue as the surviving corporation and as a wholly owned subsidiary of Parent (the “Merger”). Parent and Merger Subsidiary are each beneficially owned by TDK Corporation, a Japanese electronics company (“TDK”).

 

Pursuant to the Merger Agreement, at the effective time of the Merger, each issued and outstanding share of our capital stock (other than shares held (1) by Parent or Merger Subsidiary or any direct or indirect subsidiary of our company or Parent, and (2) by shareholders who have perfected and not withdrawn a demand for dissenters’ rights or who have not otherwise lost dissenters’ rights under Minnesota law with respect to such shares), will be cancelled and extinguished and automatically converted into the right to receive:

 

$3.62 in cash, without interest, plus

 

up to $0.38 in cash, without interest (the “Additional Consideration”).

 

The Additional Consideration will be determined prior to consummation of the Merger and will be an amount equal to approximately $0.01 per share for each $500,000 of our Net Cash (as defined in the Merger Agreement) over $17,500,000 as of a fiscal period end within 45 days prior to the consummation of the Merger. We cannot predict the amount of Additional Consideration, if any, that will be payable to shareholders. As of December 27, 2015, our Net Cash position was $49,900,000.

 

On January 28, 2016, at a special meeting of our shareholders, the Merger Agreement, and the Merger pursuant to that agreement, was approved by our shareholders. We expect to complete the transactions contemplated by the Merger Agreement either late in the first calendar quarter or during the second calendar quarter of 2016, subject to the termination or expiration of the waiting period under the Hart-Scott-Rodino Antitrust Improvements Act of 1976, as amended, and the satisfaction or waiver of the other closing conditions specified in the Merger Agreement.

 

18
 

 

General Business

 

The majority of our revenue is derived from the sale of suspension assemblies to a small number of manufacturers. Suspension assemblies are precise electro-mechanical components that hold a disk drive’s read/write head at microscopic distances above the drive’s disks.

 

Sales to our three largest customers constituted 96% of net sales for the thirteen weeks ended December 27, 2015, as shown in the following table.

 

Customer  Percentage of Sales 
Western Digital Corporation   58%
Seagate Technology, LLC   30%
SAE Magnetics, Ltd/TDK   8%

 

Significant portions of our revenue may be indirectly attributable to large manufacturers of disk drives, such as Western Digital Corporation, Seagate Technology, LLC and Toshiba Corporation, which may purchase read/write head assemblies that utilize our suspension assemblies from SAE Magnetics, Ltd/TDK. We expect to continue to depend on a limited number of customers for our sales, given the small number of disk drive manufacturers and head-gimbal assemblers. Our results of operations could be adversely affected by reduced demand from any one disk drive industry customer.

 

The following table sets forth our recent quarterly suspension assembly shipment quantities in millions for the periods indicated:

 

Suspension Assembly Shipments by Quarter
   2015   2016 
   First   Second   Third   Fourth   First 
Suspension assembly shipment quantities   122    101    87    105    107 

 

Our suspension assembly shipments totaled 107 million in the first quarter of 2016, up 1% compared with 105 million in the fourth quarter of 2015. Demand weakened near the end of the quarter.

 

Average selling price remained at $0.57 for the first quarter of 2016, flat with the fourth quarter of 2015, and down from $0.58 in the first quarter of 2015.

 

Gross profit in the first quarter of 2016 was $11,721,000, or 18% of net sales, compared with $7,477,000 in the fourth quarter of 2015, or 12% of net sales. The sequential increase in gross profit was due to our continued efforts to reduce costs and a favorable product mix including suspensions using lower cost, internally-produced TSA+ flexures.

 

As part of our new business development efforts, we have been developing an optical image stabilization (“OIS”) actuator for smartphone cameras. Our new shape memory alloy (“SMA”) OIS actuator is currently undergoing testing and evaluation in prototype camera modules with a smartphone maker. The results from performance and reliability tests continue to be encouraging and we are continuing to work with companies in the smartphone camera supply chain on evaluations of our SMA OIS actuator.

 

During the first quarter of 2016, all of the costs of our SMA OIS initiative were classified as research and development expenses. Research and development expenses for the quarter increased to $5,857,000, compared to $3,796,000 in the fourth quarter of 2015 which was reduced by $1,520,000 of previously deferred income related to a former cost-sharing agreement for development of our SMA OIS actuator.

 

Outlook

 

We expect suspension assembly shipments in the second quarter of 2016 to range from 85 million to 95 million, in what is typically a seasonally slower period for suspension assembly shipments. Our average selling price is expected to be relatively flat on a sequential basis. The lower volume is expected to reduce our gross profit.

 

19
 

 

RESULTS OF OPERATIONS

 

Thirteen Weeks Ended December 27, 2015 vs. Thirteen Weeks Ended December 28, 2014

 

Net sales for the thirteen weeks ended December 27, 2015, were $63,927,000, compared to $72,423,000 for the thirteen weeks ended December 28, 2014, a decrease of $8,496,000. The decrease was due to a 12% decrease in suspension assembly unit shipments and a decrease in average selling price.

 

Gross profit for the thirteen weeks ended December 27, 2015, was $11,721,000, compared to gross profit of $11,464,000 for the thirteen weeks ended December 28, 2014, an increase of $257,000. Gross profit was 18% of net sales for the thirteen weeks ended December 27, 2015, compared to 16% of net sales for the thirteen weeks ended December 28, 2014. The increase in gross profit was primarily due to continued efforts to reduce costs and a favorable product mix including suspensions using lower cost, internally-produced TSA+ flexures. This was partially offset by decreased net sales.

 

Research and development expenses for the thirteen weeks ended December 27, 2015, were $5,857,000 compared to $6,042,000 for the thirteen weeks ended December 28, 2014, a decrease of $185,000. We continue to invest in our new business development activity related to the development of SMA OIS actuators for smartphone cameras.

 

Selling, general and administrative expenses for the thirteen weeks ended December 27, 2015, were $5,207,000, compared to $5,984,000 for the thirteen weeks ended December 28, 2014, a decrease of $777,000. The decrease was primarily due to lower professional services and supplies expense.

 

During the thirteen weeks ended December 27, 2015, we incurred $3,437,000 of expenses related to the pending Merger with TDK.

 

During the thirteen weeks ended December 28, 2014, as part of our continued focus on overall cost reductions, we recognized $159,000 of severance and site consolidation expenses. The site consolidation expenses were primarily supplies and internal labor related to the consolidation. All severance and benefits amounts owed have been paid in full.

 

Other expense, net, for the thirteen weeks ended December 27, 2015, included a foreign currency gain of $33,000, compared to a foreign currency loss of $640,000 for the thirteen weeks ended December 28, 2014. The foreign currency activity was primarily related to U.S. dollar-denominated inter-company liabilities owed to us by our Thai subsidiary.

 

On October 23, 2014, we entered into an agreement providing for the private exchange of $15,000,000 aggregate principal amount of our 8.50% Senior Secured Second Lien Notes due 2017 (the “8.50% Secured Notes”) held by a certain holder for 2,500,000 shares of our common stock and warrants to purchase an additional 2,500,000 shares of our common stock on a cashless basis at an exercise price of $0.01 per share. The fair value of the common stock and warrants was recorded in additional paid-in capital in the amount of $17,388,000. Applying debt extinguishment accounting, we recorded a loss on extinguishment of debt of $4,318,000 in our first quarter of 2015. The loss also included $1,232,000 of broker, legal and accounting fees related to the exchange transaction.

 

Interest expense for the thirteen weeks ended December 27, 2015, was $3,283,000, compared to $4,453,000 for the thirteen weeks ended December 28, 2014, a decrease of $1,170,000. The decrease in interest expense was primarily due to a reduction in our outstanding debt amounts.

 

The income tax benefit for the thirteen weeks ended December 27, 2015, was $603,000, compared to the income tax benefit of $145,000 for the thirteen weeks ended December 28, 2014. For the thirteen weeks ended December 27, 2015, the net benefit of $603,000 was made up of credits for the expected future refunds of previously paid U.S. Federal Alternative Minimum Tax, as provided by the Protecting Americans from Tax Hike legislation enacted on December 18, 2015, offset primarily by various foreign withholding and income taxes we incur. For the thirteen weeks ended December 28, 2014, the net benefit of $145,000 was made up of a credit for the expected refund of previously paid U.S. Federal Alternative Minimum Tax, offset primarily by various foreign withholding and income taxes we incur.

 

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Liquidity and Capital Resources

 

We continue to incur net losses which have dampened our ability to generate cash from operations. We currently believe that our cash and cash equivalents, restricted cash, short-term investments, cash flow from operations, credit facility and term loan, bill of exchange transactions, and additional financing, if needed and as available given contractual restrictions, current credit market conditions and our operating performance, will be sufficient to meet our forecasted operating expenses, debt service and capital expenditures through 2016. As of December 27, 2015, we had outstanding $63,931,000 aggregate principal amount of our 8.50% Secured Notes, $12,200,000 aggregate principal amount of our 10.875% Senior Secured Second Lien Notes due 2017 (the “10.875% Notes”), and $37,500,000 of our 8.50% Convertible Senior Notes due 2019 (the “8.50% New Convertible Notes”). Our 8.50% Secured Notes and our 10.875% Notes mature on January 15, 2017. Our 8.50% New Convertible Notes mature on October 31, 2019.

 

During the first quarter of 2015, we obtained a $15,000,000 term loan from PNC Bank, National Association (“PNC Bank”). The principal balance of the term loan is payable in quarterly installments of $750,000 on the first day of each calendar quarter, commencing on April 1, 2015 and continuing through January 1, 2020. As of December 27, 2015, we had $12,750,000 outstanding. See below for additional details.

 

In October 2014, we sold $37,500,000 aggregate principal amount of 8.50% New Convertible Notes. We exchanged $15,000,000 aggregate principal amount of 8.50% Secured Notes for 2,500,000 shares of common stock and warrants to purchase an additional 2,500,000 shares, of which 1,250,000 warrants were exercised in November 2014 and the remaining 1,250,000 were exercised in January 2015. On January 15, 2015, we completed a redemption of the existing $39,822,000 of 8.50% Convertible Senior Notes due 2026 (the “8.50% Convertible Notes”).

 

The Merger Agreement, our credit agreement with PNC Bank and the indentures governing the 8.50% Secured Notes and the 10.875% Notes each contain certain covenants that, among other things, limit our and our restricted subsidiaries’ ability to: incur additional indebtedness; pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; enter into agreements that restrict distributions from restricted subsidiaries; sell or otherwise dispose of assets, including capital stock of restricted subsidiaries; enter into transactions with affiliates; create or incur liens; enter into operating leases; merge, consolidate or sell substantially all of our assets; make capital expenditures; change the nature of our business; and expend the assets or free cash flow of certain subsidiaries. The indentures also limit the amount of our consolidated total assets and free cash flow that can be attributable to subsidiaries that have not guaranteed the 8.50% Secured Notes or, in certain cases, have not pledged their stock to secure the 8.50% Secured Notes.

 

Subject to applicable contractual limitations, we may from time to time seek to prepay or retire our outstanding debt through cash purchases in open market or privately negotiated transactions or otherwise. These transactions, if any, will depend on prevailing market conditions, our liquidity requirements, contractual restrictions and other factors. Our ability to obtain additional financing will depend upon a number of factors, including our future and historical performance and financial results, contractual restrictions and general economic and capital market conditions. We cannot be certain that we will be able to raise additional financing on terms acceptable to us, including covenants that we will be able to comply with in the short term, or at all, if needed. We have a facility in Hutchinson, Minnesota currently offered for sale or lease, which may provide an additional source of cash.

 

Our principal sources of liquidity are cash and cash equivalents, short-term investments, cash flow from operations, our senior secured credit facility and term loan, leasing, bill of exchange transactions, and additional financing capacity, if available given current credit market conditions and our operating performance. Our cash and cash equivalents increased from $39,454,000 at September 27, 2015, to $48,497,000 at December 27, 2015. Our short-term investments decreased from $965,000 at September 27, 2015, to $506,000 at December 27, 2015 and are restricted in use. In total, our cash and cash equivalents and short-term investments increased by $9,043,000.

 

Cash Provided by Operating Activities

 

Cash provided by operating activities for the thirteen weeks ended December 27, 2015, was $10,636,000, compared to $3,142,000 for the thirteen weeks ended December 28, 2014. The increase in operating cash flows was primarily due to favorable changes in working capital, including a reduction in our accounts receivables and inventory.

 

21
 

 

Cash Used for Investing Activities

 

For the thirteen weeks ended December 27, 2015, cash used for investing activities was $535,000, compared to $48,019,000 for the thirteen weeks ended December 28, 2014. The cash used for the thirteen weeks ended December 27, 2015, was primarily due to $1,363,000 of capital expenditures for product tooling and manufacturing equipment for new process technology and capability improvements, partially offset by $459,000 from the sale of marketable securities, $131,000 of equipment sale/leaseback transactions and $190,000 of equipment sale proceeds. The cash used for the thirteen weeks ended December 28, 2014, was primarily due to $42,500,000 of restricted cash related to our escrow requirements, $2,129,000 of restricted cash that covered outstanding letters of credit and cash received and temporarily held in our senior secured credit facility collections account, and $6,285,000 of capital expenditures for manufacturing equipment for new process technology and capability improvements and product tooling, partially offset by $836,000 of equipment sale/leaseback transactions.

 

Our suspension assembly business is capital intensive. The disk drive industry experiences rapid technology changes that require us to make substantial ongoing capital expenditures in product and process improvements to maintain our competitiveness. Significant industry technology transitions often result in increasing our capital expenditures. The disk drive industry also experiences periods of increased demand and rapid growth followed by periods of oversupply and subsequent contraction, which also results in fluctuations in our capital expenditures. We anticipate capital expenditures will be approximately $10,000,000 to $15,000,000 in 2016, primarily for product tooling and manufacturing equipment for new process technology and capability improvements, such as dual-stage actuated suspension assemblies and SMA OIS actuators. Financing of these capital expenditures will be principally from operations, our current cash, cash equivalents, our senior secured credit facility, leasing, or additional financing, if available given current credit market conditions and our financial performance.

 

Cash (Used for) Provided by Financing Activities

 

Cash used for financing activities for the thirteen weeks ended December 27, 2015, was $1,323,000, compared to cash provided by financing activities of $39,295,000 for the thirteen weeks ended December 28, 2014. The cash used in the thirteen weeks ended December 27, 2015, was primarily due to a $750,000 repayment of our PNC Bank term loan and $602,000 of capital lease payments. The cash provided by financing activities for the thirteen weeks ended December 28, 2014, was primarily due to $37,500,000 in proceeds from the private placement of our 8.50% New Convertible Notes and $15,000,000 in proceeds from the PNC Bank term loan, partially offset by $9,533,000 in repayments of our senior secured credit facility, $3,175,000 of debt refinancing costs, and $521,000 of capital lease payments.

 

Bill of Exchange

 

During the thirteen weeks ended December 27, 2015, we entered into multiple independent bill of exchange discounting transactions under an uncommitted facility with Hongkong and Shanghai Banking Corporation Limited, Bangkok Branch (“HSBC”), under which our Thai subsidiary, Hutchinson Technology Operations (Thailand) Co. Ltd., sold, without recourse, an aggregate of $32,754,000 of its accounts receivable to HSBC and was paid 100% of the face value of the accounts receivable, less interest expense of LIBOR plus 1.75%. The balance remaining to be paid to our Thai subsidiary from HSBC as of September 27, 2015 was $1,228,000, included within the line item “Other receivables” on our consolidated balance sheet. As of December 27, 2015, there was no outstanding balance to be paid to our Thai subsidiary from HSBC.

 

We also entered into multiple independent bill of exchange discounting transactions under an uncommitted facility with Bank of America, N.A., Bangkok Branch (“Bank of America”), under which our Thai subsidiary can sell, without recourse, approximately 90% of its accounts receivable to Bank of America and be paid the full face value of that accounts receivable sold, less interest expense of LIBOR plus 1.50%. The approximately 10% remainder due on the receivable is included in our trade receivables balance until paid. During the thirteen weeks ended December 27, 2015, our Thai subsidiary sold $16,757,000 of its accounts receivable to Bank of America, which has been paid in full.

 

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Debt

 

October 2014 Financing Transactions - On October 23, 2014, we issued $37,500,000 aggregate principal amount of 8.50% New Convertible Notes. The 8.50% New Convertible Notes bear interest at a rate of 8.50% per annum, payable semi-annually in arrears on April 30 and October 31 of each year, beginning April 30, 2015. The 8.50% New Convertible Notes mature on October 31, 2019. Each $1,000 principal amount of the 8.50% New Convertible Notes is convertible into 266.6667 shares of our common stock (which is equal to an initial conversion price of approximately $3.75 per share), subject to adjustment under certain circumstances. The 8.50% New Convertible Notes rank pari passu in right of payment with all existing and future senior indebtedness of our company. Certain beneficial holders of the 8.50% New Convertible Notes had the right to require us to repurchase for cash up to $7,500,000 aggregate principal amount of the 8.50% New Convertible Notes, plus accrued and unpaid interest, if any, during the 120-day period commencing on October 23, 2014. Accordingly, $7,500,000 of the proceeds to us from the sale of the 8.50% New Convertible Notes were escrowed until the put right expired on February 20, 2015. Additionally, we were required to escrow at least $35,000,000 of cash that was restricted solely for the repayment, repurchase, redemption, defeasance or other acquisition for value of our 8.50% Convertible Notes, plus accrued but unpaid interest thereon. We capitalized debt financing costs of $1,652,000 which are being amortized over five years or until the maturity date. The amortization expense is included in interest expense. On January 15, 2015, we completed a redemption of the existing $39,822,000 aggregate principal amount of 8.50% Convertible Notes. To fund this, we used the escrowed $35,000,000 and our existing cash.

 

On October 23, 2014, we entered into an agreement providing for the private exchange of $15,000,000 aggregate principal amount of our 8.50% Secured Notes held by a certain holder for 2,500,000 shares of our common stock and warrants to purchase an additional 2,500,000 shares of our common stock on a cashless basis at an exercise price of $0.01 per share. On November 25, 2014, 1,250,000 warrants were exercised which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, subsequent to the end of the first quarter of 2015, the remaining 1,250,000 warrants were exercised which resulted in the issuance of 1,246,428 shares of common stock and there were no warrants remaining outstanding. The fair value of the common stock and warrants was recorded in additional paid-in capital in the amount of $17,388,000. Applying debt extinguishment accounting, we recorded a loss on extinguishment of debt of $4,318,000 in our first quarter of 2015. The loss also included $1,232,000 of broker, legal and accounting fees related to the exchange transaction.

 

To accommodate the October 2014 debt transactions described above, on October 20, 2014, we entered into supplemental indentures relating to our 8.50% Secured Notes and to our 10.875% Notes. Additionally, on October 20, 2014, we entered into an amendment to our senior secured credit agreement, dated as of September 16, 2011, as previously amended, with PNC Bank. Under the amendment, PNC Bank consented to the transactions contemplated by the 8.50% New Convertible Notes and the exchange transaction, referred to above.

 

Senior Secured Credit Facility - We are party to a revolving credit and security agreement with PNC Bank dated as of September 15, 2011, as amended from time to time (the “Credit Agreement”). On September 22, 2014, we amended the Credit Agreement to reduce the maximum principal amount of the revolving credit facility provided by the Credit Agreement (the “Senior Secured Credit Facility”) from $35,000,000 to $20,000,000, extend the maturity date of the Senior Secured Credit Facility from October 1, 2014 to December 1, 2016, reduce the cash balance we are required to maintain in an account at PNC Bank from $15,000,000 to $2,500,000, and modify the fixed charge coverage covenant by eliminating the requirement for the four fiscal quarters ended September 28, 2014 and changing the measurement periods thereafter for the fixed charge coverage covenant by excluding from such measurement periods all fiscal quarters ended on or prior to September 28, 2014.

 

In April 2015, we further amended the Credit Agreement to maintain compliance with a preexisting financial covenant. This amendment modified the fixed charge coverage covenant under our Credit Agreement to eliminate the requirement for our quarters ended March 29, 2015, June 28, 2015 and September 27, 2015 and to change the measurement periods starting with our quarter ending December 27, 2015 by excluding from such measurement periods all quarters ended before September 27, 2015, and implemented an additional earnings before interest, taxes, and depreciation and amortization (“EBITDA”) covenant for our quarters ended March 29, 2015, June 28, 2015 and September 27, 2015.

 

On December 10, 2015, we entered into a ninth amendment to our Credit Agreement with PNC Bank. The amendment modifies the Credit Agreement to defer application of the fixed charge coverage covenant until December 25, 2016, and impose a minimum EBITDA requirement and a new minimum liability requirement for 2016.

 

From time to time, we borrow funds under the Senior Secured Credit Facility. As of December 27, 2015, we had no outstanding borrowings. Our average outstanding balance in the thirteen weeks ended December 27, 2015, was $238,000. Amounts borrowed under the Senior Secured Credit Facility bear cash interest at a reduced rate equal to, at our election, either (i) PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 1.0% per annum, or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the Credit Agreement.

 

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If we are unable to generate sufficient operating results in future quarters, we may not be able to comply with financial covenants in the Credit Agreement in future quarters. If necessary, we intend to negotiate a waiver of any noncompliance or an amendment of the financial covenant specific to the applicable period. As of December 27, 2015, we were in compliance with the financial covenants set forth in the Credit Agreement.

 

PNC Bank Term Loan - On December 23, 2014, we amended the Credit Agreement to establish a $15,000,000 term loan with PNC. The covenants in the Credit Agreement also apply to this term loan. The amount borrowed under the term loan may consist of domestic rate loans, with a per annum interest rate equal to PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 2.50%, or LIBOR rate loans, with a per annum interest rate equal to 3.50% plus the greater of the LIBOR rate (as defined in the Credit Agreement) or 1.00%, or a combination thereof. As a result, our interest rate for the term loan has been 4.5%. The principal balance of the term loan is payable in quarterly installments of $750,000 on the first day of each calendar quarter, commencing on April 1, 2015 and continuing through January 1, 2020. In the event that the Credit Agreement is not extended beyond December 1, 2016, the balance due on the term loan will also become due on December 1, 2016. Accordingly, the term loan has been classified as current debt in our consolidated balance sheet. Once repaid, amounts borrowed under the term loan may not be reborrowed. As of December 27, 2015, we had $12,750,000 outstanding.

 

Capital Leases – As of December 27, 2015, we have remaining capital lease payment obligations of $5,969,000. We expect to enter into more leasing transactions throughout 2016.

 

CRITICAL ACCOUNTING POLICIES

 

There have been no material changes in our critical accounting policies from those disclosed in our Annual Report on Form 10-K for the fiscal year ended September 27, 2015.

 

RECENT ACCOUNTING PRONOUNCEMENTS

 

In May 2014, the Financial Accounting Standards Board (the “FASB”) issued authoritative guidance related to revenue from contracts with customers. The guidance outlines a single comprehensive model for entities to use in accounting for revenue arising from contracts with customers and supersedes most current revenue recognition guidance, including industry-specific guidance. It also requires entities to disclose both quantitative and qualitative information that enable financial statements users to understand the nature, amount, timing, and uncertainty of revenue and cash flows arising from contracts with customers. In July 2015, the FASB confirmed a one-year deferral of the effective date of the new revenue standard and allowed early adoption as of the original effective date. The updated guidance will be effective for our first quarter of 2019. We are in the process of assessing the impact, if any, this guidance will have on our consolidated financial statements.

 

In April 2015, the FASB issued authoritative guidance related to simplifying the presentation of debt issuance costs, which requires debt issuance costs to be presented in the balance sheet as a direct deduction from the associated debt liability. The standard is effective for our first quarter of 2017. Early adoption is permitted for financial statements that have not been previously issued. The new guidance will be applied on a retrospective basis. We are in the process of assessing the impact this guidance will have on our consolidated financial statements..

 

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FORWARD-LOOKING STATEMENTS

 

Statements contained in this Quarterly Report on Form 10-Q that are not statements of historical fact should be considered forward-looking statements within the meaning of the safe harbor provisions of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended (the “Exchange Act”). Forward-looking statements include, but are not limited to, statements regarding the following: the pending merger transaction, demand for and shipments of our products, our market position, technology, development, program ramps, product mix, pricing, production capabilities and volumes, product costs, inventory levels, our operations in Thailand and the United States, site consolidation efforts, capital spending, repayment of debt, additional liquidity, operating expenses, cost reductions, market adoption and our production of optical image stabilization actuators and our business model, operating performance financial results. Words such as “believe,” “anticipate,” “expect,” “intend,” “estimate,” “approximate,” “plan,” “goal” and similar expressions are intended to identify forward-looking statements but are not the exclusive means of identifying such statements. Although we believe these statements are reasonable, forward-looking statements involve risks and uncertainties that may cause actual results to differ materially from those projected by such statements. Factors that could cause actual results to differ from those discussed in the forward-looking statements include, but are not limited to, those discussed under the heading “Risk Factors” in our most recent Annual Report on Form 10-K for the fiscal year ended September 27, 2015. This list of factors is not exhaustive, however, and these or other factors, many of which are outside of our control, could have a material adverse effect on us and our results of operations. Therefore, you should consider these risk factors with caution and form your own critical and independent conclusions about the likely effect of these risk factors on our future performance. Except as otherwise required by law, we undertake no obligation to update any forward-looking statement for any reason. You should carefully review the disclosures and the risk factors described in this and other documents we file from time to time with the SEC, including our latest Annual Report on Form 10-K, Quarterly Reports on Form 10-Q and Current Reports on Form 8-K. All forward-looking statements attributable to us or persons acting on our behalf are expressly qualified in their entirety by the cautionary statements set forth herein.

 

25
 

 

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

Except as noted in this Item 3, there have been no material changes in our exposure to market risk or to our quantitative and qualitative disclosures about market risk as disclosed in our Annual Report on Form 10-K for the fiscal year ended September 27, 2015.

 

As of December 27, 2015, we had $113,631,000 carrying value of fixed rate debt which had a fair market value of approximately $128,167,000. We used trading activity to determine the fair market value of the 8.50% Secured Notes. The 10.875% Notes and the 8.50% New Convertible Notes have not had trading activity, therefore the fair market value estimate for these notes was based on the closing market price of comparable debt as of the end of the fiscal quarter.

 

As of September 27, 2015 we had no outstanding borrowings under our Senior Secured Credit Facility. Such borrowings, if any, are eligible to bear cash interest at a reduced rate equal to, at our election, either (i) PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 1.0% per annum, or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the Credit Agreement.

 

The amount borrowed under the term loan may consist of domestic rate loans, with a per annum interest rate equal to PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 2.50%, or LIBOR rate loans, with a per annum interest rate equal to 3.50% plus the greater of the LIBOR rate (as defined in the Credit Agreement) or 1.00%, or a combination thereof. As a result, our interest rate for the term loan has been 4.5%.Our investing activities are guided by an investment policy, which is reviewed at least annually by our board of directors, and whose objectives are preservation and safety of capital, maintenance of necessary liquidity and maximizing of the rate of return within the stated guidelines. Our policy provides guidelines as to the maturity, concentration limits and credit quality of our investments, as well as guidelines for communication, authorized securities and other policies and procedures in connection with our investing activities.

 

We are exposed to various market risks and potential loss arising from changes in interest rates and foreign currency exchange rates in connection with our cash, cash equivalents and marketable securities held in investment accounts.

 

ITEM 4. CONTROLS AND PROCEDURES

 

EVALUATION OF DISCLOSURE CONTROLS AND PROCEDURES

 

As of the end of the period covered by this Quarterly Report on Form 10-Q, we conducted an evaluation, under the supervision and with the participation of our management, including our principal executive and principal financial officers, of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act). Based on this evaluation, the principal executive officer and principal financial officer concluded that our disclosure controls and procedures were effective.

 

CHANGES IN INTERNAL CONTROL OVER FINANCIAL REPORTING

 

We have not identified any change in our internal control over financial reporting during our most recently completed fiscal quarter that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

26
 

 

PART II. OTHER INFORMATION

 

ITEM 1. LEGAL PROCEEDINGS

 

The disclosure under the heading “Legal Proceedings” in Note 8 to the Condensed Consolidated Financial Statements in Part I, Item 1, of this Quarterly Report on Form 10-Q is incorporated herein by reference.

 

ITEM 1A. RISK FACTORS

 

There have been no material changes from the risk factors previously disclosed in Part I, Item 1A, of our Annual Report on Form 10-K for the fiscal year ended September 27, 2015.

 

27
 

 

ITEM 6. EXHIBITS

 

(a) Exhibits:

 

Unless otherwise indicated, all documents incorporated herein by reference to a document filed with the SEC pursuant to the Exchange Act, are located under SEC file number 001-34838.

 

2.1   Agreement and Plan of Merger, dated November 1, 2015, by and among Hutchinson Technology Incorporated, Headway Technologies, Inc., and Hydra Merger Sub, Inc. (incorporated by reference to Exhibit 2.1 to Current Report on Form 8-K filed 11/2/2015).
3.1   Amended and Restated Articles of Incorporation of Hutchinson Technology Incorporated (incorporated by reference to Exhibit 3.1 to Quarterly Report on Form 10-Q for the quarter ended 12/29/2002; File No. 0-14709).
3.2   Amended and Restated By-Laws of Hutchinson Technology Incorporated (incorporated by reference to Exhibit 3.1 to Current Report on Form 8-K filed 11/2/2015).
4.1   Fifth Amendment to Rights Agreement, dated as of November 1, 2015, between Hutchinson Technology Incorporated and Wells Fargo Bank, N.A., as Rights Agent (incorporated by reference to Exhibit 4.1 to Current Report on Form 8-K filed 11/2/2015).
10.1*   Fiscal Year 2016 Executive Annual Cash Incentive Plan (incorporated by reference to Exhibit 10.1 to Current Report on Form 8-K filed 10/13/2015).
10.2   Amendment No. 9 to Revolving Credit and Security Agreement, dated as of December 10, 2015, with PNC Bank, National Association, as agent and lender (incorporated by reference to Exhibit 10.1 to Current Report on Form 8-K filed 12/14/2015).
31.1   Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer.
31.2   Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer.
32   Section 1350 Certifications.
101.INS   XBRL Instance Document
101.SCH   XBRL Taxonomy Extension Schema
101.CAL   XBRL Taxonomy Extension Calculation Linkbase
101.DEF   XBRL Taxonomy Extension Definition Linkbase
101.LAB   XBRL Taxonomy Extension Label Linkbase
101.PRE   XBRL Taxonomy Extension Presentation Linkbase

 

* Management contract, compensatory plan or arrangement required to be filed as an exhibit to this Quarterly Report on Form 10-Q.

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

      HUTCHINSON TECHNOLOGY INCORPORATED
       
Date: February 3, 2016 By /s/ Richard J. Penn
      Richard J. Penn
      President and Chief Executive Officer
       
Date: February 3, 2016 By /s/ David P. Radloff
      David P. Radloff
      Vice President and Chief Financial Officer

 

 

 

 

INDEX TO EXHIBITS

 

Exhibit

No.

  Description   Method of Filing
2.1   Agreement and Plan of Merger, dated November 1, 2015, by and among Hutchinson Technology Incorporated, Headway Technologies, Inc., and Hydra Merger Sub, Inc.   Incorporated by Reference
3.1   Amended and Restated Articles of Incorporation of HTI   Incorporated by Reference
3.2   Restated By-Laws of HTI, as amended December 16, 2013   Incorporated by Reference
10.1   Fiscal Year 2016 Executive Annual Cash Incentive Plan.   Incorporated by Reference
31.1   Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer.   Filed Electronically
31.2   Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer.   Filed Electronically
32   Section 1350 Certifications.   Filed Electronically
101.INS   XBRL Instance Document   Filed Electronically
101.SCH   XBRL Taxonomy Extension Schema   Filed Electronically
101.CAL   XBRL Taxonomy Extension Calculation Linkbase   Filed Electronically
101.DEF   XBRL Taxonomy Extension Definition Linkbase   Filed Electronically
101.LAB   XBRL Taxonomy Extension Label Linkbase   Filed Electronically
101.PRE   XBRL Taxonomy Extension Presentation Linkbase   Filed Electronically

 

 

 



       

EXHIBIT 31.1

 

 

CERTIFICATIONS

 

I, Richard J. Penn, certify that:

 

1.          I have reviewed this Quarterly Report on Form 10-Q of Hutchinson Technology Incorporated;

 

2.          Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3.          Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4.          The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and we have:

 

a)          designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

b)          designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

 

c)          evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

d)          disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

 

5.          The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

 

a)          all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

b)          any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date:February 3, 2016

 

  /s/ Richard J. Penn
  Richard J. Penn
  President and Chief Executive Officer

 

 



       

EXHIBIT 31.2

 

CERTIFICATIONS

 

I, David P. Radloff, certify that:

 

1.         I have reviewed this Quarterly Report on Form 10-Q of Hutchinson Technology Incorporated;

 

2          Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3.         Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4.         The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a-15(f) and 15d-15(f)) for the registrant and we have:

 

a)          designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

b)          designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

 

c)          evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

d)          disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

 

5.         The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

 

a)          all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

b)          any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date:February 3, 2016

 

  /s/ David P. Radloff
  David P. Radloff
  Vice President and Chief Financial Officer

 

 



       

EXHIBIT 32

 

CERTIFICATIONS UNDER SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

 

The undersigned officers, Richard J. Penn, Chief Executive Officer of Hutchinson Technology Incorporated, a Minnesota corporation (the “Company”), and David P. Radloff, Chief Financial Officer of the Company, hereby certify, pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that:

 

(i) the Quarterly Report on Form 10-Q of the Company for the quarterly period ended December 27, 2015 (the “Report”) fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended; and

 

(ii) the information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.

 

Date:  February 3, 2016 /s/ Richard J. Penn
  Richard J. Penn
  Chief Executive Officer
   
Date:  February 3, 2016 /s/ David P. Radloff
  David P. Radloff
  Chief Financial Officer

 

 

 



v3.3.1.900
Document And Entity Information - shares
3 Months Ended
Dec. 27, 2015
Feb. 01, 2016
Document Information [Line Items]    
Entity Registrant Name HUTCHINSON TECHNOLOGY INC  
Document Type 10-Q  
Current Fiscal Year End Date --09-27  
Entity Common Stock, Shares Outstanding   33,904,128
Amendment Flag false  
Entity Central Index Key 0000772897  
Entity Filer Category Accelerated Filer  
Document Period End Date Dec. 27, 2015  
Document Fiscal Period Focus Q1  
Document Fiscal Year Focus 2016  
Trading Symbol HTCH  


v3.3.1.900
CONDENSED CONSOLIDATED BALANCE SHEETS - USD ($)
$ in Thousands
Dec. 27, 2015
Sep. 27, 2015
Current assets:    
Cash and cash equivalents (Note 3) $ 48,497 $ 39,454
Short-term investments restricted (Note 4) 506 965
Trade receivables, net 11,611 15,860
Other receivables 1,579 2,707
Inventories 37,880 40,148
Other current assets 2,934 3,588
Total current assets 103,007 102,722
Property, plant and equipment, net    
Property, plant and equipment, net 129,335 134,509
Other assets 4,529 4,281
Total assets 236,871 241,512
Current liabilities:    
Current debt, net of discount (Note 7) 12,750 3,000
Current portion of capital lease obligation 2,181 2,188
Accounts payable 18,593 19,877
Accrued compensation 9,896 9,388
Accrued expenses and other 5,288 4,239
Accrued interest 3,691 2,838
Total current liabilities 52,399 41,530
Long-term debt, net of discount (Note 7) 112,010 122,156
Capital lease obligation 3,788 4,220
Other long-term liabilities $ 2,589 $ 2,731
Commitments and contingencies (Notes 7, 8, and 14)
Shareholders’ equity:    
Common stock, $.01 par value, 100,000,000 shares authorized, 33,839,000 and 33,540,000 issued and outstanding $ 339 $ 335
Additional paid-in capital (Note 7) 452,528 452,165
Accumulated other comprehensive loss (4,169) (4,309)
Accumulated loss (382,613) (377,316)
Total shareholders’ equity 66,085 70,875
Total liabilities and shareholders’ equity $ 236,871 $ 241,512


v3.3.1.900
CONDENSED CONSOLIDATED BALANCE SHEETS (Parenthetical) - $ / shares
Dec. 27, 2015
Sep. 27, 2015
Common Stock, Par or Stated Value Per Share $ 0.01 $ 0.01
Common Stock, Shares Authorized 100,000,000 100,000,000
Common Stock, Shares, Issued 33,839,000 33,540,000
Common Stock, Shares, Outstanding 33,839,000 33,540,000


v3.3.1.900
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS - USD ($)
shares in Thousands, $ in Thousands
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Net sales $ 63,927 $ 72,423
Cost of sales 52,206 60,959
Gross profit 11,721 11,464
Research and development expenses 5,857 6,042
Selling, general and administrative expenses 5,207 5,984
Merger related expenses 3,437 0
Severance and site consolidation expenses (Note 11) 0 159
Loss from operations (2,780) (721)
Other income (expense), net 151 (555)
Loss on extinguishment of long-term debt (Note 7) 0 (4,318)
Interest income 12 4
Interest expense (3,283) (4,453)
Loss before income taxes (5,900) (10,043)
Benefit for income taxes (Note 13) (603) (145)
Net loss $ (5,297) $ (9,898)
Basic loss per share (in Dollars per share) $ (0.16) $ (0.32)
Diluted loss per share (in Dollars per share) $ (0.16) $ (0.32)
Weighted-average common shares outstanding (in shares) 33,674 30,548
Weighted-average diluted shares outstanding (in shares) 33,674 30,548


v3.3.1.900
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS - USD ($)
$ in Thousands
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Net loss $ (5,297) $ (9,898)
Other comprehensive gain (loss), net of tax:    
Gain (loss) on foreign currency translation, net of income taxes of $0 140 (525)
Other comprehensive gain (loss) 140 (525)
Total comprehensive loss $ (5,157) $ (10,423)


v3.3.1.900
CONDENSED CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS (Parenthetical) - USD ($)
$ in Thousands
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Other Comprehensive Income (Loss), Foreign Currency Translation Adjustment, Tax $ 0 $ 0


v3.3.1.900
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS - USD ($)
$ in Thousands
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
OPERATING ACTIVITIES:    
Net loss $ (5,297) $ (9,898)
Adjustments to reconcile net loss to cash provided by operating activities:    
Depreciation and amortization 6,708 8,201
Stock-based compensation 338 291
(Gain) loss on disposal of assets (184) 5
Non-cash interest expense 354 858
Loss on extinguishment of debt (Note 7) 0 4,318
Severance and site consolidation expenses (Note 11) 0 (27)
Changes in operating assets and liabilities 8,717 (606)
Cash provided by operating activities 10,636 3,142
INVESTING ACTIVITIES:    
Capital expenditures (1,363) (6,285)
Proceeds from the sale and sale/leaseback of equipment 321 836
Change in restricted cash (Note 3) 48 (42,570)
Purchases of marketable securities (506) (965)
Sales/maturities of marketable securities 965 965
Cash used for investing activities (535) (48,019)
FINANCING ACTIVITIES:    
Proceeds from issuance of common stock 29 24
Repayments of capital lease (602) (521)
Repayments of revolving credit line (17,471) (55,901)
Proceeds from revolving credit line 17,471 46,368
Repayments of debt (750) 0
Proceeds from private placement of debt 0 37,500
Proceeds from term loan 0 15,000
Debt refinancing costs 0 (3,175)
Cash (used for) provided by financing activities (1,323) 39,295
Effect of exchange rate changes on cash 265 1,199
Net increase (decrease) in cash and cash equivalents 9,043 (4,383)
Cash and cash equivalents at beginning of period 39,454 37,939
Cash and cash equivalents at end of period 48,497 33,556
Supplemental cash flow disclosure:    
Cash interest paid (net of amount capitalized) 1,826 474
Income taxes paid 20 3
Assets acquired through capital lease 131 647
Non-cash exchange of debt for equity (Note 7) $ 0 $ 15,000


v3.3.1.900
BASIS OF PRESENTATION
3 Months Ended
Dec. 27, 2015
Organization, Consolidation and Presentation of Financial Statements [Abstract]  
Basis of Accounting [Text Block]
(1)  BASIS OF PRESENTATION
 
The condensed consolidated financial statements have been prepared by us, without audit, pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”). The information furnished in the condensed consolidated financial statements includes normal recurring adjustments and reflects all adjustments which are, in the opinion of our management, necessary for a fair presentation of such financial statements. The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such rules and regulations. Although we believe that the disclosures are adequate to make the information presented not misleading, we suggest that these condensed consolidated financial statements be read in conjunction with the financial statements and the notes thereto included in our latest Annual Report on Form 10-K. The quarterly results are not necessarily indicative of the actual results that may occur for the entire fiscal year.


v3.3.1.900
ENTRY INTO MERGER AGREEMENT
3 Months Ended
Dec. 27, 2015
Entry into Merger Agreement [Abstract]  
Entry into Merger Agreement [Text Block]
(2) ENTRY INTO MERGER AGREEMENT
 
On November 1, 2015, we entered into an Agreement and Plan of Merger (the “Merger Agreement”) with Headway Technologies, Inc. (“Parent”) and Hydra Merger Sub, Inc., a wholly owned subsidiary of Parent (“Merger Subsidiary”). Pursuant to the Merger Agreement, Merger Subsidiary will merge with and into our company and our company will continue as the surviving corporation and as a wholly owned subsidiary of Parent (the “Merger”). Parent and Merger Subsidiary are each beneficially owned by TDK Corporation, a Japanese electronics company.
 
Pursuant to the Merger Agreement, at the effective time of the Merger, each issued and outstanding share of our capital stock (other than shares held (1) by Parent or Merger Subsidiary or any direct or indirect subsidiary of our company or Parent, and (2) by shareholders who have perfected and not withdrawn a demand for dissenters’ rights or who have not otherwise lost dissenters’ rights under Minnesota law with respect to such shares), will be cancelled and extinguished and automatically converted into the right to receive:
 
 
·
$3.62 in cash, without interest, plus
 
·
up to $0.38 in cash, without interest (the “Additional Consideration”).
 
The Additional Consideration will be determined prior to consummation of the Merger and will be an amount equal to approximately $0.01 per share for each $500,000 of our Net Cash (as defined in the Merger Agreement) over $17,500,000 as of a fiscal period end within 45 days prior to the consummation of the Merger. We cannot predict the amount of Additional Consideration, if any, that will be payable to shareholders. As of December 27, 2015, our Net Cash position was $49,900,000.
 
On January 28, 2016, at a special meeting of our shareholders, the Merger Agreement, and the Merger pursuant to that agreement, was approved by our shareholders. We expect to complete the transactions contemplated by the Merger Agreement either late in the first calendar quarter or during the second calendar quarter of 2016, subject to the termination or expiration of the waiting period under the Hart-Scott-Rodino Antitrust Improvements Act of 1976, as amended, and the satisfaction or waiver of the other closing conditions specified in the Merger Agreement.
 
During the thirteen weeks ended December 27, 2015, we incurred $3,437,000 of expenses related to the pending Merger.


v3.3.1.900
CASH AND CASH EQUIVALENTS
3 Months Ended
Dec. 27, 2015
Cash and Cash Equivalents [Abstract]  
Cash and Cash Equivalents Disclosure [Text Block]
(3)  CASH AND CASH EQUIVALENTS
 
Cash and cash equivalents consist of all highly liquid investments with original maturities of three months or less.
 
As of December 27, 2015, and September 27, 2015, we had $1,629,000 and $1,677,000, respectively, of cash and cash equivalents that were restricted in use, which are classified in other current assets. These amounts for both periods covered outstanding letters of credit and cash received and temporarily held in our senior secured credit facility collections account.


v3.3.1.900
INVESTMENTS
3 Months Ended
Dec. 27, 2015
Investments, Debt and Equity Securities [Abstract]  
Investments in Debt and Marketable Equity Securities (and Certain Trading Assets) Disclosure [Text Block]
(4)  INVESTMENTS 
 
A summary of our investments is as follows:
 
 
 
December 27,
2015
 
September 27,
2015
 
Available-for-sale securities
 
 
 
 
 
 
 
U.S government debt securities
 
$
506
 
$
965
 
 
Our short-term investments are comprised of United States government debt securities. Unrealized gains and losses deemed to be temporary on available-for-sale securities are reported as other comprehensive gain or loss within shareholders’ equity.
 
As of December 27, 2015, our short-term investments were scheduled to mature within one year.
 
As of December 27, 2015, and September 27, 2015, we had $506,000 and $965,000, respectively, of short-term investments that were restricted in use. The amounts are required by the State of Minnesota to be held as security for our self-insured workers compensation programs.


v3.3.1.900
TRADE RECEIVABLES
3 Months Ended
Dec. 27, 2015
Receivables [Abstract]  
Loans, Notes, Trade and Other Receivables Disclosure [Text Block]
(5)  TRADE RECEIVABLES
 
We grant credit to our customers, but generally do not require collateral or any other security to support amounts due. Trade receivables of $11,611,000 at December 27, 2015, and $15,860,000 at September 27, 2015, are net of allowances for sales returns of $563,000 and $623,000, respectively.
 
During the thirteen weeks ended December 27, 2015, we entered into multiple independent bill of exchange discounting transactions under an uncommitted facility with Hongkong and Shanghai Banking Corporation Limited, Bangkok Branch (“HSBC”), under which our Thai subsidiary, Hutchinson Technology Operations (Thailand) Co. Ltd., sold, without recourse, an aggregate of $32,754,000 of its accounts receivable to HSBC and was paid 100% of the face value of the accounts receivable, less interest expense of LIBOR plus 1.75%. The balance remaining to be paid to our Thai subsidiary from HSBC as of September 27, 2015 was $1,228,000, included within the line item “Other receivables” on our consolidated balance sheet. As of December 27, 2015, there was no outstanding balance to be paid to our Thai subsidiary from HSBC. 
 
We also entered into multiple independent bill of exchange discounting transactions under an uncommitted facility with Bank of America, N.A., Bangkok Branch (“Bank of America”), under which our Thai subsidiary can sell, without recourse, approximately 90% of its accounts receivable to Bank of America and be paid the full face value of that accounts receivable sold, less interest expense of LIBOR plus 1.50%. The approximately 10% remainder due on the receivable is included in our trade receivables balance until paid. During the thirteen weeks ended December 27, 2015, our Thai subsidiary sold $16,757,000 of its accounts receivable to Bank of America, which has been paid in full.
 
We generally warrant that the products sold by us will be free from defects in materials and workmanship for a period of one year or less following delivery to our customer. Upon determination that the products sold are defective, we typically accept the return of such products and refund the purchase price to our customer. We record a provision against revenue for estimated returns on sales of our products in the same period that the related revenues are recognized. We base the allowance on historical product returns, as well as existing product return authorizations. The following table reconciles the changes in our allowance for sales returns under warranties:
 
September 27,
2015
 
Increases in the
Allowance Related to
Warranties Issued
 
Reductions in the
Allowance for Returns
Under Warranties
 
December 27,
2015
 
$
623
 
$
275
 
$
(335)
 
$
563
 


v3.3.1.900
INVENTORIES
3 Months Ended
Dec. 27, 2015
Inventory Disclosure [Abstract]  
Inventory Disclosure [Text Block]
(6)  INVENTORIES
 
Inventories are valued at the lower of cost (first-in, first-out method) or market by analyzing market conditions, current sales prices, inventory costs and inventory balances. Inventories consisted of the following at December 27, 2015, and September 27, 2015:
 
 
 
December 27,
2015
 
September 27,
2015
 
 
 
 
 
 
 
 
 
Raw materials
 
$
17,301
 
$
19,236
 
Work in process
 
 
8,678
 
 
9,537
 
Finished goods
 
 
11,901
 
 
11,375
 
 
 
$
37,880
 
$
40,148
 


v3.3.1.900
DEBT
3 Months Ended
Dec. 27, 2015
Debt Disclosure [Abstract]  
Debt Disclosure [Text Block]
(7)  Debt
 
Debt consisted of the following at December 27, 2015, and September 27, 2015:
 
 
 
December 27,
2015
 
September 27,
2015
 
 
 
 
 
 
 
 
 
8.50% Secured Notes
 
$
63,931
 
$
63,931
 
8.50% Secured Notes debt discount
 
 
(1,430)
 
 
(1,742)
 
10.875% Notes
 
 
12,200
 
 
12,200
 
10.875% Notes debt discount
 
 
(191)
 
 
(233)
 
8.50% New Convertible Notes
 
 
37,500
 
 
37,500
 
PNC Bank term loan
 
 
12,750
 
 
13,500
 
Total debt, net of discounts
 
 
124,760
 
 
125,156
 
Less: Current maturities, net of discounts
 
 
(12,750)
 
 
(3,000)
 
Total long-term debt, net of discounts
 
$
112,010
 
$
122,156
 
 
October 2014 Financing Transactions
 
On October 23, 2014, we issued $37,500,000 aggregate principal amount of 8.50% Convertible Senior Notes due 2019 (the “8.50% New Convertible Notes”). The 8.50% New Convertible Notes bear interest at a rate of 8.50% per annum, payable semi-annually in arrears on April 30 and October 31 of each year, beginning April 30, 2015. The 8.50% New Convertible Notes mature on October 31, 2019. Each $1,000 principal amount of the 8.50% New Convertible Notes is convertible into 266.6667 shares of our common stock (which is equal to an initial conversion price of approximately $3.75 per share), subject to adjustment under certain circumstances. The 8.50% New Convertible Notes rank pari passu in right of payment with all existing and future senior indebtedness of our company. Certain beneficial holders of the 8.50% New Convertible Notes had the right to require us to repurchase for cash up to $7,500,000 aggregate principal amount of the 8.50% New Convertible Notes, plus accrued and unpaid interest, if any, during the 120-day period commencing on October 23, 2014. Accordingly, $7,500,000 of the proceeds to us from the sale of the 8.50% New Convertible Notes were escrowed until the put right expired on February 20, 2015. Additionally, we were required to escrow at least $35,000,000 of cash that was restricted solely for the repayment, repurchase, redemption, defeasance or other acquisition for value of our 8.50% Convertible Senior Notes due 2026 (the “8.50% Convertible Notes”), plus accrued but unpaid interest thereon. We capitalized debt financing costs of $1,652,000 which are being amortized over five years or until the maturity date. The amortization expense is included in interest expense. On January 15, 2015, we completed a redemption of the existing $39,822,000 aggregate principal amount of 8.50% Convertible Notes. To fund this, we used the escrowed $35,000,000 and our existing cash.
 
On October 23, 2014, we entered into an agreement providing for the private exchange of $15,000,000 aggregate principal amount of our 8.50% Senior Secured Second Lien Notes due 2017 (the “8.50% Secured Notes”) held by a certain holder for 2,500,000 shares of our common stock and warrants to purchase an additional 2,500,000 shares of our common stock on a cashless basis at an exercise price of $0.01 per share. On November 25, 2014, 1,250,000 warrants were exercised which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, subsequent to the end of the first quarter of 2015, the remaining 1,250,000 warrants were exercised which resulted in the issuance of 1,246,428 shares of common stock and there were no warrants remaining outstanding. The fair value of the common stock and warrants was recorded in additional paid-in capital in the amount of $17,388,000. Applying debt extinguishment accounting, we recorded a loss on extinguishment of debt of $4,318,000 in our first quarter of 2015. The loss also included $1,232,000 of broker, legal and accounting fees related to the exchange transaction.
 
To accommodate the October 2014 debt transactions described above, on October 20, 2014, we entered into supplemental indentures relating to our 8.50% Secured Notes and to our 10.875% Senior Secured Second Lien Notes due 2017 (the “10.875% Notes”). Additionally, on October 20, 2014, we entered into an amendment to our senior secured credit agreement, dated as of September 16, 2011, as previously amended, with PNC Bank, National Association (“PNC Bank”). Under the amendment, PNC Bank consented to the transactions contemplated by the 8.50% New Convertible Notes and the exchange transaction, referred to above.
 
8.50% Secured Notes
 
We currently have outstanding $63,931,000 aggregate principal amount of 8.50% Secured Notes. The 8.50% Secured Notes were originally issued in March 2012 in the aggregate principal amount of $78,931,000. Of that total amount, $38,931,000 aggregate principal amount of 8.50% Secured Notes was issued pursuant to an effective registration statement relating to an offer to purchase for cash or exchange for new securities any and all of our outstanding 3.25% Convertible Subordinated Notes due 2026.  The remaining $40,000,000 aggregate principal amount of 8.50% Secured Notes was issued in a private placement that included the issuance of warrants to purchase 3,869,000 shares of our common stock.  The warrants were exercisable on a cashless basis for $.01 per share for ten years after their issuance.  The total purchase price for the 8.50% Secured Notes and warrants issued in the private placement was $39,400,000. The fair value of the warrants was recorded in additional paid-in capital in the amount of $8,489,000. As of May 2013, all 3,869,000 warrants had been exercised and there were no warrants outstanding.
 
The 8.50% Secured Notes bear interest at a rate of 8.50% per annum, payable semi-annually in arrears on January 15 and July 15 of each year, beginning July 15, 2012, and mature on January 15, 2017, unless redeemed or repurchased in accordance with their terms. The 8.50% Secured Notes are secured by liens on all assets securing our existing or future senior secured credit facilities (other than certain excluded assets), which liens rank junior in priority to any liens securing our senior secured credit facilities and other permitted priority liens.
 
We may redeem all or part of the 8.50% Secured Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium (and accrued and unpaid interest on the principal amount redeemed to) as of the date of redemption (subject to the rights of holders of the 8.50% Secured Notes on the relevant record date to receive interest due on the relevant interest payment date as and to the extent provided in the indenture). The indenture governing the 8.50% Secured Notes contains certain covenants that, among other things, will limit our and our restricted subsidiaries’ ability to incur additional indebtedness, pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments, enter into agreements that restrict distributions from restricted subsidiaries, sell or otherwise dispose of assets, including capital stock of restricted subsidiaries, enter into transactions with affiliates, create or incur liens and enter into operating leases.
 
As described previously, on October 23, 2014, we entered into an agreement for the private exchange of $15,000,000 aggregate principal amount of our 8.50% Secured Notes held by a certain holder for 2,500,000 shares of our common stock and warrants to purchase an additional 2,500,000 shares of our common stock on a cashless basis at an exercise price of $0.01 per share. On November 25, 2014, 1,250,000 warrants were exercised which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, subsequent to the end of the first quarter of 2015, the remaining 1,250,000 warrants were exercised which resulted in the issuance of 1,246,428 shares of common stock and there were no warrants remaining outstanding.
 
10.875% Notes
 
On January 22, 2013, we issued $12,200,000 aggregate principal amount of the 10.875% Notes for a total purchase price of $11,590,000. The 10.875% Notes were issued in a private placement pursuant to an indenture dated as of January 22, 2013, and bear interest at a rate of 10.875% per annum, payable semi-annually in arrears on January 15 and July 15 of each year, beginning July 15, 2013. The 10.875% Notes are secured by liens on all assets securing our senior secured credit facilities (other than capital stock of subsidiaries of our company to the extent that inclusion of such capital stock would require the filing of separate financial statements for such subsidiaries with the SEC), which liens rank junior in priority to the liens securing our senior secured credit facilities and other permitted priority liens and on an equal and ratable basis with the liens securing our 8.50% Secured Notes. The 10.875% Notes are scheduled to mature on January 15, 2017, unless redeemed or repurchased in accordance with their terms. We may redeem all or a portion of the 10.875% Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium as of, and accrued and unpaid interest to, the date of redemption.
 
To accommodate the January 2013 debt transactions, on January 22, 2013, we entered into (i) a first supplemental indenture to the indenture dated as of March 30, 2012, which governs the 8.50% Secured Notes, and (ii) a consent and third amendment to our senior secured credit agreement.
 
Debt refinancing costs of $359,000 were capitalized and are being amortized over four years or until the maturity date. The amortization expense is included in interest expense.
 
Senior Secured Credit Facility
 
We are party to a revolving credit and security agreement with PNC Bank dated as of September 15, 2011, as amended from time to time (the “Credit Agreement”). On September 22, 2014, we amended the Credit Agreement to reduce the maximum principal amount of the revolving credit facility provided by the Credit Agreement (the “Senior Secured Credit Facility”) from $35,000,000 to $20,000,000, extend the maturity date of the Senior Secured Credit Facility from October 1, 2014 to December 1, 2016, reduce the cash balance we are required to maintain in an account at PNC Bank from $15,000,000 to $2,500,000, and modify the fixed charge coverage covenant by eliminating the requirement for the four fiscal quarters ending September 28, 2014 and changing the measurement periods thereafter for the fixed charge coverage covenant by excluding from such measurement periods all fiscal quarters ended on or prior to September 28, 2014.
 
Our credit agreement with PNC Bank and the indentures governing the 8.50% Secured Notes and the 10.875% Notes each contain certain covenants that, among other things, limit our and our restricted subsidiaries’ ability to incur additional indebtedness; pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; enter into agreements that restrict distributions from restricted subsidiaries; sell or otherwise dispose of assets, including capital stock of restricted subsidiaries; enter into transactions with affiliates; create or incur liens; enter into operating leases; merge, consolidate or sell substantially all of our assets; make capital expenditures; change the nature of our business; and expend the assets or free cash flow of certain subsidiaries. The indentures also limit the amount of our consolidated total assets and free cash flow that can be attributable to subsidiaries that have not guaranteed the 8.50% Secured Notes or, in certain cases, have not pledged their stock to secure the 8.50% Secured Notes.
 
On April 30, 2015, we further amended the Credit Agreement to maintain compliance with a preexisting financial covenant. This amendment modified the fixed charge coverage covenant under the Credit Agreement to eliminate the requirement for our quarters ended March 29, 2015, June 28, 2015 and September 27, 2015 and to change the measurement periods starting with our quarter ending December 27, 2015 by excluding from such measurement periods all quarters ended before September 27, 2015, and implemented an additional earnings before interest, taxes, depreciation and amortization (“EBITDA”) covenant for our quarters ended March 29, 2015, June 28, 2015 and September 27, 2015.
 
On December 10, 2015, we entered into a ninth amendment to our Credit Agreement with PNC Bank. The amendment modified the Credit Agreement to defer application of the fixed charge coverage covenant until December 25, 2016, and impose a minimum EBITDA requirement and a new minimum liability requirement for 2016.
 
From time to time, we borrow funds under the Senior Secured Credit Facility. As of December 27, 2015, we had no outstanding balance. Our average outstanding balance in the thirteen weeks ended December 27, 2015 was $238,000. Amounts borrowed under the Senior Secured Credit Facility bear cash interest at a reduced rate equal to, at our election, either (i) PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 1.0% per annum, or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the Credit Agreement.
 
If we are unable to generate sufficient operating results in future quarters, we may not be able to comply with financial covenants in the Credit Agreement in future quarters. If necessary, we intend to negotiate a waiver of any noncompliance or an amendment of the financial covenant specific to the applicable period. As of December 27, 2015, we were in compliance with the financial covenants set forth in the Credit Agreement.
 
PNC Bank Term Loan
 
On December 23, 2014, we entered into an amendment to our existing senior secured credit facility dated as of September 16, 2011, as previously amended, with PNC Bank as agent and lender.
 
Pursuant to the amendment, a term loan was made to us in the amount of $15,000,000. The covenants in the Credit Agreement also apply to this term loan.The term loan may consist of domestic rate loans, with a per annum interest rate equal to PNC Bank’s alternate base rate (as defined in the Credit Agreement) plus 2.50%, or LIBOR rate loans, with a per annum interest rate equal to 3.50% plus the greater of the LIBOR rate (as defined in the Credit Agreement) or 1.00%, or a combination thereof. As a result, our interest rate for the first quarter of 2015 was 4.5%. The principal balance of the term loan is payable in quarterly installments of $750,000 on the first day of each calendar quarter, commencing on April 1, 2015 and continuing through January 1, 2020.  In the event that the Credit Agreement is not extended beyond December 1, 2016, the balance due on the term loan will also become due on December 1, 2016. Accordingly, the term loan has been classified as current debt in our consolidated balance sheet. Once repaid, amounts borrowed under the term loan may not be reborrowed. As of December 27, 2015, we had $12,750,000 outstanding.


v3.3.1.900
COMMITMENTS AND CONTINGENCIES
3 Months Ended
Dec. 27, 2015
Commitments and Contingencies Disclosure [Abstract]  
Commitments and Contingencies Disclosure [Text Block]
(8) COMMITMENTS AND CONTINGENCIES
 
Lease Commitments
 
We have commitments under various capital and operating lease agreements. Assets acquired under capital leases are depreciated over the useful life of the asset.
 
The future minimum lease payments for all capital and operating leases as of December 27, 2015, are as follows:
 
 
 
Capital
Leases
 
Operating
Leases
 
2016
 
$
1,978
 
$
704
 
2017
 
 
2,395
 
 
320
 
2018
 
 
1,402
 
 
249
 
2019
 
 
605
 
 
218
 
Thereafter
 
 
19
 
 
72
 
Total future minimum lease payments
 
 
6,399
 
 
1,563
 
Less: Interest
 
 
(430)
 
 
 
Total future minimum lease payments excluding interest
 
$
5,969
 
$
1,563
 
 
Legal Proceedings
 
We and certain users of our products have from time to time received, and may in the future receive, communications from third parties asserting patents against us or our customers which may relate to certain of our manufacturing equipment or products or to products that include our products as a component. In addition, certain of our customers have been sued on patents having claims closely related to products sold by us. If any third party makes a valid infringement claim and a license was not available on terms acceptable to us, our operating results could be adversely affected. We expect that, as the number of patents issued continues to increase, and as we grow, the volume of intellectual property claims could increase. We may need to engage in litigation to enforce patents issued or licensed to us, protect trade secrets or know-how owned by us or determine the enforceability, scope and validity of the intellectual property rights of others. We could incur substantial costs in such litigation or other similar legal actions, which could have a material adverse effect on our results of operations.
 
In November and December 2015, following the announcement of the Merger, four actions were filed by purported shareholders of the company in the United States District Court for the District of Minnesota. The actions are captioned David Erickson v. Hutchinson Technology Incorporated, et al., Case No. 0:15-cv-04261-DSD-LIB, Stephen M. Harnik v. Hutchinson Technology Incorporated, et al., Case No. 0:15-cv-04321, Jesse Hendricks v. Richard J.Penn, et al., Case No. 0:15-cv-04338, and Matthew Ridler and Lori Ridler v. Hutchinson Technology Incorporated, Case No. 0:15-cv-04356-MJD-TNL.  The plaintiffs each purport to bring their action as a class action on behalf of the company’s public shareholders.  All four complaints name the company and its directors as defendants, and allege that they have violated Sections 14(a) and 20(a) of, and Rule 14a-9 under, the Securities Exchange Act of 1934 by filing a preliminary proxy statement that contains materially incomplete and misleading statements and omissions.  The Hendricks complaint also names Parent and Merger Subsisiaryas defendants, and includes claims under state law for breach of fiduciary duty, aiding and abetting breach of fiduciary duty, and equitable relief under the Minnesota Business Corporation Act.  The Hendricks complaint alleges that the company’s directors breached their fiduciary duties to the company by operating an inadequate sale process, agreeing to a merger with Parent and Merger Subsidiary at an unfair price, and agreeing to deal protection provisions that are unfavorable to the company and its shareholders.  All of the federal complaints seek injunctive and equitable relief, including an order enjoining the closing of the Merger until the alleged deficiencies in the preliminary proxy statement have been corrected; damages in an unspecified amount; and an award of plaintiffs’ attorneys’ fees, costs, and disbursements.  The defendants have not yet responded to any of the complaints, but intend to move to dismiss the actions. We believe that the actions are without merit, and intend to vigorously defend against all claims asserted
 
We are a party from time to time to ordinary routine litigation incidental to our business. The outcome of such claims, if, any, is not expected to materially affect our current or future financial position or results of operations.


v3.3.1.900
ACCUMULATED OTHER COMPREHENSIVE LOSS
3 Months Ended
Dec. 27, 2015
Stockholders' Equity Note [Abstract]  
Comprehensive Income (Loss) Note [Text Block]
(9)  ACCUMULATED OTHER COMPREHENSIVE LOSS
 
Other comprehensive gain (loss) refers to revenue, expenses, gains and losses that are recorded as an element of shareholders’ equity but are excluded from net income. Our other comprehensive gain (loss) is comprised of unrealized gains and losses on foreign translation adjustments.
 
Accumulated other comprehensive gain (loss), net of tax (see Note 13 for a discussion of income taxes), was as follows:
 
 
 
Foreign Currency
Translation
Adjustments
 
Balance as of September 27, 2015
 
$
(4,309)
 
Other comprehensive gain
 
 
140
 
Balance as of December 27, 2015
 
$
(4,169)
 
 
 
 
 
 
Balance as of September 28, 2014
 
$
(543)
 
Other comprehensive loss
 
 
(525)
 
Balance as of December 28, 2014
 
$
(1,068)
 


v3.3.1.900
ASSET IMPAIRMENT
3 Months Ended
Dec. 27, 2015
Goodwill and Intangible Assets Disclosure [Abstract]  
Asset Impairment Charges [Text Block]
(10)  ASSET IMPAIRMENT
 
When indicators of impairment exist and assets are held for use, we estimate future undiscounted cash flows attributable to the assets. In the event such cash flows are not expected to be sufficient to recover the recorded value of the assets, the assets are written down to their estimated fair values based on the expected discounted future cash flows attributable to the assets or based on appraisals. Factors affecting impairment of assets held for use include the ability of the specific assets to generate positive cash flows. Changes in any of these factors or changes in our forecast model estimates could necessitate impairment recognition in future periods for other assets held for use.


v3.3.1.900
SEVERANCE AND SITE CONSOLIDATION EXPENSES
3 Months Ended
Dec. 27, 2015
Restructuring and Related Activities [Abstract]  
Restructuring and Related Activities Disclosure [Text Block]
(11)  SEVERANCE AND SITE CONSOLIDATION EXPENSES
 
A summary of our severance and site consolidation expenses as of December 28, 2014, is as follows:
 
 
 
Severance
 
Site Consolidation
Expenses
 
Total
 
Accrual balances, September 28, 2014
 
$
27
 
$
 
$
27
 
Restructuring charges
 
 
(19)
 
 
178
 
 
159
 
Cash payments
 
 
(8)
 
 
(178)
 
 
(186)
 
Accrual balances, December 28, 2014
 
 
 
 
 
 
 
 
In recent years, we had multiple severance and manufacturing consolidation and restructuring plans in place to support efforts to improve operating results and liquidity through improved utilization of our facilities in both the U.S. and Thailand.
 
In connection with the consolidation of our operations, we incurred site consolidation expenses of $178,000 during the thirteen weeks ended December 28, 2014. The site consolidation expenses consisted primarily of internal labor and contractors.
 
All severance and benefits amounts owed have been paid in full.


v3.3.1.900
OTHER INCOME (EXPENSE)
3 Months Ended
Dec. 27, 2015
Other Income and Expenses [Abstract]  
Other Income and Other Expense Disclosure [Text Block]
(12)  OTHER INCOME (EXPENSE)
 
Transaction gains and losses that arise from the exchange rate changes on transactions denominated in a currency other than the local currency are included in “Other income (expense), net” in our condensed consolidated statements of operations. For the thirteen weeks ended December 27, 2015, and December 28, 2014, we recognized a foreign currency gain of $33,000 and a foreign currency loss of $640,000, respectively. These were primarily related to U.S. dollar-denominated inter-company liabilities owed to us by our Thai subsidiary.


v3.3.1.900
INCOME TAXES
3 Months Ended
Dec. 27, 2015
Income Tax Disclosure [Abstract]  
Income Tax Disclosure [Text Block]
(13)  INCOME TAXES
 
As part of the process of preparing our consolidated financial statements, we are required to estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our current tax exposure together with assessing temporary differences resulting from differing treatment of items for tax and accounting purposes. These temporary differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheets. We must then assess the likelihood that our deferred tax assets will be realized based on future taxable income, and to the extent we believe that recovery is not likely, we must establish a valuation allowance. To the extent we establish a valuation allowance or change this allowance in a period, we must include an expense or a benefit within the tax provision in our consolidated statements of operations.
 
Significant judgment is required in determining our provision for income taxes, our deferred tax assets and liabilities and any valuation allowance recorded against our deferred tax assets. Valuation allowances arise due to the uncertainty of realizing deferred tax assets. At September 27, 2015, we had a valuation allowance of $239,912,000. We assess whether valuation allowances should be established against our deferred tax assets based on the consideration of all available evidence, using a “more likely than not” standard. In making such assessments, significant weight is to be given to evidence that can be objectively verified. Our current or previous losses are given more weight than our future outlook. Our three-year historical cumulative loss was a significant negative factor. This loss, combined with uncertain near-term market and economic conditions, reduced our ability to rely on our projections of future taxable income in determining whether a valuation allowance was appropriate. Accordingly, we concluded that a full valuation allowance was appropriate. We will continue to assess the likelihood that our deferred tax assets will be realizable, and our valuation allowance will be adjusted accordingly, which could materially impact our financial position and results of operations. 
 
The income tax benefit for the thirteen weeks ended December 27, 2015, was $603,000, compared to the income tax benefit of $145,000 for the thirteen weeks ended December 28, 2014. For the thirteen weeks ended December 27, 2015, the net benefit of $603,000 was made up of credits for the expected future refunds of previously paid U.S. Federal Alternative Minimum Tax, as provided by the Protecting Americans from Tax Hike legislation enacted on December 18, 2015, offset primarily by various foreign withholding and income taxes we incur. For the thirteen weeks ended December 28, 2014, we recognized a $145,000 benefit due to reserves for certain tax refunds that were released due to the expiration of the applicable statute of limitations.


v3.3.1.900
STOCK-BASED COMPENSATION
3 Months Ended
Dec. 27, 2015
Disclosure of Compensation Related Costs, Share-based Payments [Abstract]  
Compensation and Employee Benefit Plans [Text Block]
(14)  STOCK-BASED COMPENSATION
 
Our 2011 Equity Incentive Plan has been approved by shareholders and authorizes the issuance of 1,200,000 shares of our common stock (plus any shares that remained available on that date for future grants under our 1996 Incentive Plan) for equity-based awards (no further awards will be made under our 1996 Incentive Plan). Under the equity incentive plans, stock options have been granted to employees, including our officers, and to our directors, at an exercise price not less than the fair market value of our common stock at the date the options are granted. The options granted generally expire ten years from the date of grant or at an earlier date as determined by the committee of our board of directors that administers the plans. Options granted under the plans prior to November 2005 generally were exercisable one year from the date of grant. Options granted under the plans from November 2005 to October 2011 are exercisable two to three years from the date of grant. Options granted under the plans since November 2011 are exercisable one to three years from the date of grant.
 
Under our equity incentive plan, we also have issued restricted stock units (“RSUs”) to employees, including our officers. RSUs generally vest over three years in annual installments commencing one year after the date of grant. We recognize compensation expense for the RSUs over the service period equal to the fair market value of the RSUs on the date of issuance. Upon vesting, RSUs convert to shares in accordance with the terms of the equity incentive plan under which they were issued.
 
We recorded stock-based compensation expense related to our stock options, RSUs and common stock, included in selling, general and administrative expenses, of $338,000 and $291,000 for the thirteen weeks ended December 27, 2015, and December 28, 2014, respectively. As of December 27, 2015, $1,775,000 of unrecognized compensation expense related to non-vested awards is expected to be recognized over a weighted-average period of approximately 18 months.
 
We use the Black-Scholes option pricing model to determine the weighted-average fair value of options. The weighted-average fair value of options granted during the thirteen weeks ended December 28, 2014, was $2.65Pursuant to the terms of the Merger Agreement, there were no options granted during the thirteen weeks ended December 27, 2015. The fair value of options at the date of grant and the weighted-average assumptions utilized to determine such values are indicated in the following table:
 
 
 
Thirteen Weeks Ended
 
 
 
December 28,
2014
 
Risk-free interest rate
 
 
2.9
%
Expected volatility
 
 
80.0
%
Expected life (in years)
 
 
8.0
 
Dividend yield
 
 
 
 
The risk-free interest rate is based on a treasury instrument whose term is consistent with the expected life of our stock options. We considered historical data in projecting expected stock price volatility. We estimated the expected life of stock options and stock option forfeitures based on historical experience.
 
Option transactions during the thirteen weeks ended December 27, 2015, are summarized as follows:
 
 
 
Number of Shares
 
Weighted-Average
Exercise Price ($)
 
Weighted-Average
Remaining
Contractual
Life (yrs.)
 
Outstanding at September 27, 2015
 
 
3,338,717
 
 
9.52
 
 
4.2
 
Granted
 
 
 
 
 
 
 
 
Exercised
 
 
(8,300)
 
 
3.03
 
 
 
 
Expired/Canceled
 
 
(196,885)
 
 
25.12
 
 
 
 
Outstanding at December 27, 2015
 
 
3,133,532
 
 
7.10
 
 
5.1
 
Options exercisable at December 27, 2015
 
 
2,728,344
 
 
7.66
 
 
4.6
 
 
The aggregate intrinsic value at December 27, 2015, of our stock options (the amount by which the market price of the stock on the date of exercise exceeded the exercise price of the option) outstanding was $1,820,000. The aggregate intrinsic value of our stock options exercisable at December 27, 2015, was $1,711,000.
 
The following table summarizes the status of options that remain subject to vesting:
 
 
 
Number of Shares
 
Weighted-
Average
Grant Date Fair
Value ($)
 
Weighted-Average
Remaining
Contractual
Life (yrs.)
 
Non-vested at September 27, 2015
 
 
706,020
 
2.22
 
8.6
 
Granted
 
 
 
 
 
 
Vested
 
 
(300,832)
 
1.97
 
 
 
Canceled
 
 
 
 
 
 
Non-vested at December 27, 2015
 
 
405,188
 
2.40
 
8.6
 
 
The following table summarizes information concerning currently outstanding and exercisable stock options:
 
 
 
Options Outstanding
 
Options Exercisable
 
Range of
Exercise Prices ($)
 
Number
Outstanding
 
Weighted-Average
Remaining
Contractual
Life (yrs.)
 
Weighted-Average
Price ($)
 
Number
Exercisable
 
Weighted-Average
Exercise Price ($)
 
1.45 - 3.00
 
 
912,387
 
 
7.1
 
 
2.12
 
 
793,867
 
 
1.99
 
3.01 - 5.00
 
 
1,200,627
 
 
5.8
 
 
3.18
 
 
913,959
 
 
3.09
 
5.01 - 10.00
 
 
490,383
 
 
3.9
 
 
7.33
 
 
490,383
 
 
7.33
 
10.01 - 37.95
 
 
530,135
 
 
1.4
 
 
24.33
 
 
530,135
 
 
24.33
 
Total
 
 
3,133,532
 
 
5.1
 
 
7.10
 
 
2,728,344
 
 
7.66
 
 
RSU transactions during the thirteen weeks ended December 27, 2015, are summarized as follows:
 
 
 
Number of RSUs
 
Weighted-
Average
Grant Date Fair
Value ($)
 
Non-vested at September 27, 2015
 
 
691,899
 
 
2.90
 
Granted
 
 
 
 
 
Vested
 
 
(355,769)
 
 
2.53
 
Canceled
 
 
 
 
 
Non-vested at December 27, 2015
 
 
336,130
 
 
3.30
 


v3.3.1.900
LOSS PER SHARE
3 Months Ended
Dec. 27, 2015
Earnings Per Share [Abstract]  
Earnings Per Share [Text Block]
(15)  LOSS PER SHARE
 
Basic loss per share is computed by dividing net loss by the weighted-average number of common shares outstanding during the year. Diluted loss per share identifies the dilutive effect of potential common shares using net loss available to common shareholders and is computed using the treasury stock method for outstanding stock options and the if-converted method for the 8.50% Convertible Notes and the 8.50% New Convertible Notes.
 
A reconciliation of these amounts is as follows:
 
 
 
Thirteen Weeks Ended
 
 
 
December 27,
2015
 
December 28,
2014
 
Net loss
 
$
(5,297)
 
$
(9,898)
 
 
 
 
 
 
 
 
 
Weighted-average common shares outstanding
 
 
33,674
 
 
30,548
 
Dilutive potential common shares
 
 
 
 
 
Weighted-average common and diluted shares outstanding
 
 
33,674
 
 
30,548
 
 
 
 
 
 
 
 
 
Basic loss per share
 
$
(0.16)
 
$
(0.32)
 
 
 
 
 
 
 
 
 
Diluted loss per share
 
$
(0.16)
 
$
(0.32)
 
 
Diluted loss per share for the thirteen weeks ended December 27, 2015, excludes potential common shares of 168,000 using the treasury stock method, and 14,630,000 using the if-converted method for the 8.50% New Convertible Notes, as they were anti-dilutive. Diluted loss per share for the thirteen weeks ended December 28, 2014, excludes potential common shares of 1,217,000 using the treasury stock method. Diluted loss per share for the thirteen weeks ended December 28, 2014, excludes potential common shares of 11,993,000 using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive.
 
As discussed in Note 7, on October 23, 2014, we issued 2,500,000 shares of common stock and warrants to purchase 2,500,000 shares of our common stock as part of an exchange transaction.  On November 25, 2014, 1,250,000 warrants were exercised, which resulted in the issuance of 1,246,493 shares of common stock. On January 15, 2015, the remaining 1,250,000 warrants were exercised, which resulted in the issuance of 1,246,428 shares of common stock. No warrants remain outstanding.


v3.3.1.900
FAIR VALUE MEASUREMENTS
3 Months Ended
Dec. 27, 2015
Fair Value Disclosures [Abstract]  
Fair Value Disclosures [Text Block]
(16)  FAIR VALUE MEASUREMENTS
 
Financial assets and liabilities that are remeasured and reported at fair value at each reporting period are classified and disclosed in one of the following three levels:
 
Level 1 –
Quoted prices in active markets that are unadjusted and accessible at the measurement date for identical, unrestricted assets or liabilities;
Level 2 –
Quoted prices for identical assets and liabilities in markets that are inactive; quoted prices for similar assets and liabilities in active markets or financial instruments for which significant inputs are observable, either directly or indirectly; or
Level 3 –
Inputs that are unobservable for the asset or liability and that are significant to the fair value of the assets or liabilities.
 
The following tables present our assets that are measured at fair value on a recurring basis at December 27, 2015, and September 27, 2015:
 
 
 
Fair Value Measurements at December 27, 2015
 
 
 
Level 1
 
Level 2
 
Level 3
 
Total
 
Assets:
 
 
 
 
 
 
 
 
 
 
 
 
 
Available-for-sale securities
 
$
506
 
$
 
$
 
$
506
 
 
 
 
Fair Value Measurements at September 27, 2015
 
 
 
Level 1
 
Level 2
 
Level 3
 
Total
 
Assets:
 
 
 
 
 
 
 
 
 
 
 
 
 
Available-for-sale securities
 
$
965
 
$
 
$
 
$
965
 
 
Available-for-Sale Securities
 
Our available-for-sale securities are comprised of United States government debt securities. The fair value is based on quoted market prices in active markets.
 
Debt
 
The fair values of our 8.50% Convertible Notes and our 8.50% Secured Notes were determined based on the closing market price of the respective Notes as of the end of the fiscal quarter. The fair value of the 8.50% Convertible Notes and the 8.50% Secured Notes were classified in Level 1 of the fair value hierarchy.
 
Our 10.875% Notes have not experienced trading activity; therefore the fair value estimate was based on the closing market prices of comparable debt as of the end of the fiscal quarter. Our 8.50% New Convertible Notes have not experienced trading activity; therefore the fair value estimate was based on market variables combined with variables specific to the 8.50% New Convertible Notes to determine the theoretical value. The fair values of the 10.875% Notes and the 8.50% New Convertible Notes were classified in Level 2 of the fair value hierarchy.
 
The fair value of the PNC Bank credit facility and term loan’s carrying values are a reasonable estimate of fair value because of their short-term nature. The fair value measurement for the credit facility and term loan was classified in Level 2 of the fair value hierarchy.
 
The estimated fair values of our debt were as follows on each of the indicated dates:
 
 
 
December 27, 2015
 
September 27, 2015
 
 
 
Carrying
Amount
 
Fair Value
 
Carrying
Amount
 
Fair Value
 
8.50% Secured Notes
 
$
63,931
 
$
64,011
 
$
63,931
 
$
64,011
 
10.875% Notes
 
 
12,200
 
 
12,972
 
 
12,200
 
 
12,972
 
8.50% New Convertible Notes
 
 
37,500
 
 
51,184
 
 
37,500
 
 
32,404
 
PNC Bank term loan
 
 
12,750
 
 
12,750
 
 
13,500
 
 
13,500
 
 
Other
 
Our financial instruments other than those presented in the disclosures above, include accounts receivable, accounts payable, and other payables. The carrying value of accounts receivable, accounts payable, and other payables approximate fair value because of the short-term nature of these instruments. The fair values of these items were classified in Level 1 of the fair value hierarchy.


v3.3.1.900
SUBSEQUENT EVENTS
3 Months Ended
Dec. 27, 2015
Subsequent Events [Abstract]  
Subsequent Events [Text Block]
(17)  SUBSEQUENT EVENTS
 
We evaluated subsequent events after the balance sheet date through the date the condensed consolidated financial statements were issued. We did not identify any additional material events or transactions occurring during this subsequent event reporting period that required further recognition or disclosure in these condensed consolidated financial statements.


v3.3.1.900
INVESTMENTS (Tables)
3 Months Ended
Dec. 27, 2015
Investments, Debt and Equity Securities [Abstract]  
Schedule of Available-for-sale Securities Reconciliation [Table Text Block]
A summary of our investments is as follows:
 
 
 
December 27,
2015
 
September 27,
2015
 
Available-for-sale securities
 
 
 
 
 
 
 
U.S government debt securities
 
$
506
 
$
965
 


v3.3.1.900
TRADE RECEIVABLES (Tables)
3 Months Ended
Dec. 27, 2015
Receivables [Abstract]  
Summary of Valuation Allowance [Table Text Block]
The following table reconciles the changes in our allowance for sales returns under warranties:
 
September 27,
2015
 
Increases in the
Allowance Related to
Warranties Issued
 
Reductions in the
Allowance for Returns
Under Warranties
 
December 27,
2015
 
$
623
 
$
275
 
$
(335)
 
$
563
 


v3.3.1.900
INVENTORIES (Tables)
3 Months Ended
Dec. 27, 2015
Inventory Disclosure [Abstract]  
Schedule of Inventory, Current [Table Text Block]
Inventories consisted of the following at December 27, 2015, and September 27, 2015:
 
 
 
December 27,
2015
 
September 27,
2015
 
 
 
 
 
 
 
 
 
Raw materials
 
$
17,301
 
$
19,236
 
Work in process
 
 
8,678
 
 
9,537
 
Finished goods
 
 
11,901
 
 
11,375
 
 
 
$
37,880
 
$
40,148
 


v3.3.1.900
DEBT (Tables)
3 Months Ended
Dec. 27, 2015
Debt Disclosure [Abstract]  
Schedule of Debt [Table Text Block]
Debt consisted of the following at December 27, 2015, and September 27, 2015:
 
 
 
December 27,
2015
 
September 27,
2015
 
 
 
 
 
 
 
 
 
8.50% Secured Notes
 
$
63,931
 
$
63,931
 
8.50% Secured Notes debt discount
 
 
(1,430)
 
 
(1,742)
 
10.875% Notes
 
 
12,200
 
 
12,200
 
10.875% Notes debt discount
 
 
(191)
 
 
(233)
 
8.50% New Convertible Notes
 
 
37,500
 
 
37,500
 
PNC Bank term loan
 
 
12,750
 
 
13,500
 
Total debt, net of discounts
 
 
124,760
 
 
125,156
 
Less: Current maturities, net of discounts
 
 
(12,750)
 
 
(3,000)
 
Total long-term debt, net of discounts
 
$
112,010
 
$
122,156
 


v3.3.1.900
COMMITMENTS AND CONTINGENCIES (Tables)
3 Months Ended
Dec. 27, 2015
Commitments and Contingencies Disclosure [Abstract]  
Schedule of Future Minimum Lease Payments for Capital and Operating Leases [Table Text Block]
The future minimum lease payments for all capital and operating leases as of December 27, 2015, are as follows:
 
 
 
Capital
Leases
 
Operating
Leases
 
2016
 
$
1,978
 
$
704
 
2017
 
 
2,395
 
 
320
 
2018
 
 
1,402
 
 
249
 
2019
 
 
605
 
 
218
 
Thereafter
 
 
19
 
 
72
 
Total future minimum lease payments
 
 
6,399
 
 
1,563
 
Less: Interest
 
 
(430)
 
 
 
Total future minimum lease payments excluding interest
 
$
5,969
 
$
1,563
 


v3.3.1.900
ACCUMULATED OTHER COMPREHENSIVE LOSS (Tables)
3 Months Ended
Dec. 27, 2015
Stockholders' Equity Note [Abstract]  
Schedule of Accumulated Other Comprehensive Income (Loss) [Table Text Block]
Accumulated other comprehensive gain (loss), net of tax (see Note 13 for a discussion of income taxes), was as follows:
 
 
 
Foreign Currency
Translation
Adjustments
 
Balance as of September 27, 2015
 
$
(4,309)
 
Other comprehensive gain
 
 
140
 
Balance as of December 27, 2015
 
$
(4,169)
 
 
 
 
 
 
Balance as of September 28, 2014
 
$
(543)
 
Other comprehensive loss
 
 
(525)
 
Balance as of December 28, 2014
 
$
(1,068)
 


v3.3.1.900
SEVERANCE AND SITE CONSOLIDATION EXPENSES (Tables)
3 Months Ended
Dec. 27, 2015
Restructuring and Related Activities [Abstract]  
Restructuring and Related Costs [Table Text Block]
A summary of our severance and site consolidation expenses as of December 28, 2014, is as follows:
 
 
 
Severance
 
Site Consolidation
Expenses
 
Total
 
Accrual balances, September 28, 2014
 
$
27
 
$
 
$
27
 
Restructuring charges
 
 
(19)
 
 
178
 
 
159
 
Cash payments
 
 
(8)
 
 
(178)
 
 
(186)
 
Accrual balances, December 28, 2014
 
 
 
 
 
 
 


v3.3.1.900
STOCK-BASED COMPENSATION (Tables)
3 Months Ended
Dec. 27, 2015
Disclosure of Compensation Related Costs, Share-based Payments [Abstract]  
Schedule of Share-based Payment Award, Stock Options, Valuation Assumptions [Table Text Block]
The fair value of options at the date of grant and the weighted-average assumptions utilized to determine such values are indicated in the following table:
 
 
 
Thirteen Weeks Ended
 
 
 
December 28,
2014
 
Risk-free interest rate
 
 
2.9
%
Expected volatility
 
 
80.0
%
Expected life (in years)
 
 
8.0
 
Dividend yield
 
 
 
Schedule of Share-based Compensation, Stock Options, Activity [Table Text Block]
Option transactions during the thirteen weeks ended December 27, 2015, are summarized as follows:
 
 
 
Number of Shares
 
Weighted-Average
Exercise Price ($)
 
Weighted-Average
Remaining
Contractual
Life (yrs.)
 
Outstanding at September 27, 2015
 
 
3,338,717
 
 
9.52
 
 
4.2
 
Granted
 
 
 
 
 
 
 
 
Exercised
 
 
(8,300)
 
 
3.03
 
 
 
 
Expired/Canceled
 
 
(196,885)
 
 
25.12
 
 
 
 
Outstanding at December 27, 2015
 
 
3,133,532
 
 
7.10
 
 
5.1
 
Options exercisable at December 27, 2015
 
 
2,728,344
 
 
7.66
 
 
4.6
 
Schedule of Share-based Compensation, Activity [Table Text Block]
The following table summarizes the status of options that remain subject to vesting:
 
 
 
Number of Shares
 
Weighted-
Average
Grant Date Fair
Value ($)
 
Weighted-Average
Remaining
Contractual
Life (yrs.)
 
Non-vested at September 27, 2015
 
 
706,020
 
2.22
 
8.6
 
Granted
 
 
 
 
 
 
Vested
 
 
(300,832)
 
1.97
 
 
 
Canceled
 
 
 
 
 
 
Non-vested at December 27, 2015
 
 
405,188
 
2.40
 
8.6
 
Schedule of Share-based Compensation, Shares Authorized under Stock Option Plans, by Exercise Price Range [Table Text Block]
The following table summarizes information concerning currently outstanding and exercisable stock options:
 
 
 
Options Outstanding
 
Options Exercisable
 
Range of
Exercise Prices ($)
 
Number
Outstanding
 
Weighted-Average
Remaining
Contractual
Life (yrs.)
 
Weighted-Average
Price ($)
 
Number
Exercisable
 
Weighted-Average
Exercise Price ($)
 
1.45 - 3.00
 
 
912,387
 
 
7.1
 
 
2.12
 
 
793,867
 
 
1.99
 
3.01 - 5.00
 
 
1,200,627
 
 
5.8
 
 
3.18
 
 
913,959
 
 
3.09
 
5.01 - 10.00
 
 
490,383
 
 
3.9
 
 
7.33
 
 
490,383
 
 
7.33
 
10.01 - 37.95
 
 
530,135
 
 
1.4
 
 
24.33
 
 
530,135
 
 
24.33
 
Total
 
 
3,133,532
 
 
5.1
 
 
7.10
 
 
2,728,344
 
 
7.66
 
Schedule of Share-based Compensation, Restricted Stock Units Award Activity [Table Text Block]
RSU transactions during the thirteen weeks ended December 27, 2015, are summarized as follows:
 
 
 
Number of RSUs
 
Weighted-
Average
Grant Date Fair
Value ($)
 
Non-vested at September 27, 2015
 
 
691,899
 
 
2.90
 
Granted
 
 
 
 
 
Vested
 
 
(355,769)
 
 
2.53
 
Canceled
 
 
 
 
 
Non-vested at December 27, 2015
 
 
336,130
 
 
3.30
 


v3.3.1.900
LOSS PER SHARE (Tables)
3 Months Ended
Dec. 27, 2015
Earnings Per Share [Abstract]  
Schedule of Earnings Per Share, Basic and Diluted [Table Text Block]
A reconciliation of these amounts is as follows:
 
 
 
Thirteen Weeks Ended
 
 
 
December 27,
2015
 
December 28,
2014
 
Net loss
 
$
(5,297)
 
$
(9,898)
 
 
 
 
 
 
 
 
 
Weighted-average common shares outstanding
 
 
33,674
 
 
30,548
 
Dilutive potential common shares
 
 
 
 
 
Weighted-average common and diluted shares outstanding
 
 
33,674
 
 
30,548
 
 
 
 
 
 
 
 
 
Basic loss per share
 
$
(0.16)
 
$
(0.32)
 
 
 
 
 
 
 
 
 
Diluted loss per share
 
$
(0.16)
 
$
(0.32)
 


v3.3.1.900
FAIR VALUE MEASUREMENTS (Tables)
3 Months Ended
Dec. 27, 2015
Fair Value Disclosures [Abstract]  
Fair Value, Assets Measured on Recurring Basis [Table Text Block]
The following tables present our assets that are measured at fair value on a recurring basis at December 27, 2015, and September 27, 2015:
 
 
 
Fair Value Measurements at December 27, 2015
 
 
 
Level 1
 
Level 2
 
Level 3
 
Total
 
Assets:
 
 
 
 
 
 
 
 
 
 
 
 
 
Available-for-sale securities
 
$
506
 
$
 
$
 
$
506
 
 
 
 
Fair Value Measurements at September 27, 2015
 
 
 
Level 1
 
Level 2
 
Level 3
 
Total
 
Assets:
 
 
 
 
 
 
 
 
 
 
 
 
 
Available-for-sale securities
 
$
965
 
$
 
$
 
$
965
 
Schedule of Carrying Values and Estimated Fair Values of Debt Instruments [Table Text Block]
The estimated fair values of our debt were as follows on each of the indicated dates:
 
 
 
December 27, 2015
 
September 27, 2015
 
 
 
Carrying
Amount
 
Fair Value
 
Carrying
Amount
 
Fair Value
 
8.50% Secured Notes
 
$
63,931
 
$
64,011
 
$
63,931
 
$
64,011
 
10.875% Notes
 
 
12,200
 
 
12,972
 
 
12,200
 
 
12,972
 
8.50% New Convertible Notes
 
 
37,500
 
 
51,184
 
 
37,500
 
 
32,404
 
PNC Bank term loan
 
 
12,750
 
 
12,750
 
 
13,500
 
 
13,500
 


v3.3.1.900
ENTRY INTO MERGER AGREEMENT (Details Textual) - USD ($)
1 Months Ended 3 Months Ended
Nov. 01, 2015
Dec. 27, 2015
Dec. 28, 2014
Entry into Merger Agreement [Line Items]      
Cash Acquired from Acquisition $ 3,620    
Additional Cash Acquired From Acquisition $ 380    
Business Acquisition, Share Price $ 0.01    
Payments to Acquire Businesses, Net of Cash Acquired, Total $ 500,000    
Business Combination, Consideration Transferred, Other $ 17,500,000    
Cash   $ 49,900,000  
Business Combination, Acquisition Related Costs   $ 3,437,000 $ 0


v3.3.1.900
CASH AND CASH EQUIVALENTS (Details Textual) - USD ($)
Dec. 27, 2015
Sep. 27, 2015
Cash and Cash Equivalents [Line Items]    
Restricted Cash and Cash Equivalents, Current $ 1,629,000 $ 1,677,000


v3.3.1.900
INVESTMENTS (Details) - USD ($)
$ in Thousands
Dec. 27, 2015
Sep. 27, 2015
US Government Agencies Debt Securities [Member]    
Schedule of Available-for-sale Securities [Line Items]    
Available-for-sale securities $ 506 $ 965


v3.3.1.900
INVESTMENTS (Details Textual) - USD ($)
Dec. 27, 2015
Sep. 27, 2015
Schedule of Available-for-sale Securities [Line Items]    
Available-for-sale Securities, Restricted, Current $ 506,000 $ 965,000


v3.3.1.900
TRADE RECEIVABLES (Details)
3 Months Ended
Dec. 27, 2015
USD ($)
Valuation Allowance [Line Items]  
Beginning Balance $ 623,000
Ending Balance 563,000
Increases In The Allowance Related To Warranties Issues [Member]  
Valuation Allowance [Line Items]  
Increases (Reductions) in the Allowance Related to Warranties Issued 275,000
Decreases In The Allowance Related To Warranties Issued [Member]  
Valuation Allowance [Line Items]  
Increases (Reductions) in the Allowance Related to Warranties Issued (335,000)
Allowance for Sales Returns [Member]  
Valuation Allowance [Line Items]  
Beginning Balance 623,000
Ending Balance $ 563,000


v3.3.1.900
TRADE RECEIVABLES (Details Textual) - USD ($)
3 Months Ended
Dec. 27, 2015
Sep. 27, 2015
Valuation Allowance [Line Items]    
Accounts Receivable, Net, Current, Total $ 11,611,000 $ 15,860,000
Allowance for Doubtful Accounts Receivable, Current 563,000 623,000
Other Receivables, Net, Current, Total 1,579,000 2,707,000
Thai Subsidiary [Member]    
Valuation Allowance [Line Items]    
Other Receivables $ 0 $ 1,228,000
HSBC [Member]    
Valuation Allowance [Line Items]    
Percentage of Early Payment Accounts Receivable Face Value 100.00%  
Proceeds from Sale and Collection of Other Receivables $ 32,754,000  
Loans Receivable, Basis Spread on Variable Rate, During Period 1.75%  
Bank of America [Member]    
Valuation Allowance [Line Items]    
Percentage of Early Payment Accounts Receivable Face Value 90.00%  
Percentage Of Remaining Payment Accounts Receivable 10.00%  
Loans Receivable, Basis Spread on Variable Rate, During Period 1.50%  
Other Receivables, Net, Current, Total $ 16,757,000  


v3.3.1.900
INVENTORIES (Details) - USD ($)
$ in Thousands
Dec. 27, 2015
Sep. 27, 2015
Inventory [Line Items]    
Raw materials $ 17,301 $ 19,236
Work in process 8,678 9,537
Finished goods 11,901 11,375
Inventory, Net $ 37,880 $ 40,148


v3.3.1.900
DEBT (Details) - USD ($)
$ in Thousands
Dec. 27, 2015
Sep. 27, 2015
Dec. 23, 2014
Debt Instrument [Line Items]      
Total debt, net of discounts $ 124,760 $ 125,156  
Less: Current maturities, net of discounts (12,750) (3,000)  
Total long-term debt, net of discounts 112,010 122,156  
8.50% Secured Notes [Member]      
Debt Instrument [Line Items]      
Notes payable 63,931 63,931  
Debt discount (1,430) (1,742)  
10.875% Secured Notes[Member]      
Debt Instrument [Line Items]      
Notes payable 12,200 12,200  
Debt discount (191) (233)  
8.50% New Convertible Notes [Member]      
Debt Instrument [Line Items]      
Notes payable 37,500 37,500  
PNC Bank Term Loan [Member]      
Debt Instrument [Line Items]      
Notes payable $ 12,750 $ 13,500 $ 15,000


v3.3.1.900
DEBT (Details Textual)
1 Months Ended 3 Months Ended
Jan. 15, 2015
USD ($)
shares
Apr. 01, 2015
USD ($)
Dec. 23, 2014
USD ($)
Nov. 25, 2014
USD ($)
shares
Oct. 23, 2014
USD ($)
$ / shares
shares
Sep. 22, 2014
USD ($)
May. 31, 2013
shares
Jan. 22, 2013
USD ($)
Mar. 31, 2012
USD ($)
$ / shares
shares
Dec. 27, 2015
USD ($)
Dec. 28, 2014
USD ($)
Sep. 27, 2015
USD ($)
Debt Instrument [Line Items]                        
Restricted Cash and Cash Equivalents, Current                   $ 1,629,000   $ 1,677,000
Gains (Losses) on Extinguishment of Debt                   0 $ (4,318,000)  
Proceeds from Issuance of Debt                   0 15,000,000  
Revolving Credit Facility [Member] | PNC Bank [Member]                        
Debt Instrument [Line Items]                        
Line of Credit Facility, Average Outstanding Amount                   $ 238,000    
Revolving Credit Facility [Member] | PNC Bank [Member] | London Interbank Offered Rate (LIBOR) [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Basis Spread on Variable Rate                   1.00%    
Cash and Cash Equivalents Restriced to 8.50% Convertible Notes Related Payments [Member]                        
Debt Instrument [Line Items]                        
Restricted Cash and Cash Equivalents, Current         $ 35,000,000              
8.50% New Convertible Notes [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Face Amount         $ 37,500,000              
Debt Instrument, Interest Rate, Stated Percentage         8.50%         8.50%   8.50%
Debt Instrument, Convertible, Conversion Ratio Denominator         $ 1,000              
Debt Instrument, Convertible, Conversion Ratio Numerator (In Shares) | shares         266.6667              
Number of Days Until the Put Right Expires         120              
Debt Instrument, Convertible, Conversion Price | $ / shares         $ 3.75              
Debt Instrument, Repurchase Amount         $ 7,500,000              
Long-term Debt, Gross                   $ 37,500,000   $ 37,500,000
Debt Instrument, Maturity Date         Oct. 31, 2019              
8.50% Convertible Senior Notes [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Interest Rate, Stated Percentage         8.50%         8.50%   8.50%
Debt Instrument, Redemption of Convertible Notes $ 39,822,000                      
Debt Issuance Cost         $ 1,652,000              
Repayments of Convertible Debt $ 35,000,000                      
8.50% Senior Secured Second Lien Notes [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Interest Rate, Stated Percentage                   8.50%   8.50%
Class of Warrant or Right, Exercised During Period | shares 1,250,000     1,250,000                
Class of Warrant or Right, Shares Issued in Warrant Exercise $ 1,246,428     $ 1,246,493                
Debt Conversion, Original Debt, Amount         $ 15,000,000              
Debt Conversion, Converted Instrument, Shares Issued | shares         2,500,000              
Debt Conversion, Converted Instrument, Warrants or Options Issued | shares         2,500,000              
Class of Warrant or Right, Exercise Price of Warrants or Rights | $ / shares         $ 0.01              
Adjustments to Additional Paid in Capital, Warrant Issued $ 17,388,000                      
Gains (Losses) on Extinguishment of Debt                     4,318,000  
Adjustments to Additional Paid in Capital, Stock Issued, Own-share Lending Arrangement, Issuance Costs                     $ 1,232,000  
10.875% Secured Notes [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Face Amount               $ 12,200,000        
Debt Instrument, Interest Rate, Stated Percentage                   10.875%   10.875%
Debt Issuance Cost               $ 359,000        
Long-term Debt, Gross                   $ 12,200,000   $ 12,200,000
Debt Instrument, Redemption Price, Percentage               100.00%        
Proceeds from Issuance of Debt               $ 11,590,000        
Debt Instrument, Maturity Date               Jan. 15, 2017        
PNC Bank Term Loan [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Interest Rate, Stated Percentage     3.50%                  
Long-term Debt, Gross     $ 15,000,000             12,750,000   13,500,000
Minimum LIBOR Rate     1.00%                  
Debt Instrument, Basis Spread on Variable Rate     2.50%                  
PNC Bank Term Loan [Member] | PNC Bank [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Interest Rate, Effective Percentage     4.50%                  
Debt Instrument, Periodic Payment, Principal   $ 750,000                    
PNC Bank Term Loan [Member] | Revolving Credit Facility [Member]                        
Debt Instrument [Line Items]                        
Line of Credit Facility, Expiration Date           Dec. 01, 2016            
PNC Bank Term Loan [Member] | Revolving Credit Facility [Member] | Maximum [Member]                        
Debt Instrument [Line Items]                        
Line Of Credit Facility, Minimum Bank Balance           $ 15,000,000            
Line of Credit Facility, Maximum Borrowing Capacity           35,000,000            
PNC Bank Term Loan [Member] | Revolving Credit Facility [Member] | Minimum [Member]                        
Debt Instrument [Line Items]                        
Line Of Credit Facility, Minimum Bank Balance           2,500,000            
Line of Credit Facility, Maximum Borrowing Capacity           $ 20,000,000            
8.50% Secured Notes [Member]                        
Debt Instrument [Line Items]                        
Debt Instrument, Face Amount                 $ 78,931,000      
Debt Instrument, Interest Rate, Stated Percentage                 8.50%      
Class of Warrant or Right, Exercised During Period | shares 1,250,000     1,250,000     3,869,000          
Class of Warrant or Right, Shares Issued in Warrant Exercise $ 1,246,428     $ 1,246,493                
Debt Conversion, Original Debt, Amount         $ 15,000,000              
Debt Conversion, Converted Instrument, Shares Issued | shares         2,500,000              
Debt Conversion, Converted Instrument, Warrants or Options Issued | shares         2,500,000              
Class of Warrant or Right, Exercise Price of Warrants or Rights | $ / shares         $ 0.01       $ 0.01      
Adjustments to Additional Paid in Capital, Warrant Issued                 $ 8,489,000      
Debt Instrument, Face Amount, Registration Statement                 38,931,000      
Debt Instrument, Face Amount, Private Placement                 40,000,000      
Debt Instrument, Purchase Price, Private Placement                 $ 39,400,000      
Long-term Debt, Gross                   $ 63,931,000   $ 63,931,000
Class of Warrant or Right, Number of Securities Called by Warrants or Rights | shares                 3,869,000      
Debt Instrument, Redemption Price, Percentage                   100.00%    


v3.3.1.900
COMMITMENTS AND CONTINGENCIES (Details)
$ in Thousands
Dec. 27, 2015
USD ($)
Capital Leases, Future Minimum Payments Due  
Capital Leases, 2016 $ 1,978
Capital Leases, 2017 2,395
Capital Leases, 2018 1,402
Capital Leases, 2019 605
Capital Leases, Thereafter 19
Total future minimum lease payments 6,399
Less: Interest (430)
Total future minimum lease payments excluding interest 5,969
Operating Leases, Future Minimum Payments Due  
Operating Leases, 2016 704
Operating Leases, 2017 320
Operating Leases, 2018 249
Operating Leases, 2019 218
Operating Leases, Thereafter 72
Total future minimum lease payments 1,563
Less: Interest 0
Total future minimum lease payments excluding interest $ 1,563


v3.3.1.900
ACCUMULATED OTHER COMPREHENSIVE LOSS (Details) - USD ($)
$ in Thousands
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Schedule of Capitalization [Line Items]    
Balance as per Beginning Balance $ (4,309) $ (543)
Other comprehensive gain (loss) 140 (525)
Balance as per Ending Balance $ (4,169) $ (1,068)


v3.3.1.900
SEVERANCE AND SITE CONSOLIDATION EXPENSES (Details)
$ in Thousands
3 Months Ended
Dec. 28, 2014
USD ($)
Restructuring Cost and Reserve [Line Items]  
Accrual balances, Beginning balance $ 27
Restructuring charges 159
Cash payments (186)
Accrual balances, Ending balance 0
Employee Severance [Member]  
Restructuring Cost and Reserve [Line Items]  
Accrual balances, Beginning balance 27
Restructuring charges (19)
Cash payments (8)
Accrual balances, Ending balance 0
Site Consolidation Expenses [Member]  
Restructuring Cost and Reserve [Line Items]  
Accrual balances, Beginning balance 0
Restructuring charges 178
Cash payments (178)
Accrual balances, Ending balance $ 0


v3.3.1.900
SEVERANCE AND SITE CONSOLIDATION EXPENSES (Details Textual)
$ in Thousands
3 Months Ended
Dec. 28, 2014
USD ($)
Restructuring Cost and Reserve [Line Items]  
Restructuring Charges $ 159


v3.3.1.900
OTHER INCOME (EXPENSE) (Details Textual) - USD ($)
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Other (Expense) Income, Net [Member]    
Other Income Expense [Line Items]    
Foreign Currency Transaction Gain (Loss), before Tax $ 33,000 $ 640,000


v3.3.1.900
INCOME TAXES (Details Textual) - USD ($)
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Sep. 27, 2015
Income Taxes [Line Items]      
Deferred Tax Assets, Valuation Allowance     $ 239,912,000
Income Tax Expense (Benefit) $ (603,000) $ (145,000)  
Other Tax Expense (Benefit)   $ 145,000  


v3.3.1.900
STOCK-BASED COMPENSATION (Details)
3 Months Ended
Dec. 28, 2014
Fair Value of Options at the Date of Grant and the Weighted Average Assumptions Utilized to Determine Such Values [Abstract]  
Risk-free interest rate 2.90%
Expected volatility 80.00%
Expected life (in years) 8 years
Dividend yield 0.00%


v3.3.1.900
STOCK-BASED COMPENSATION (Details 1) - $ / shares
3 Months Ended 12 Months Ended
Dec. 27, 2015
Sep. 27, 2015
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]    
Number of Shares, Outstanding 3,338,717  
Number of Shares, Granted 0  
Number of Shares, Exercised (8,300)  
Number of Shares, Expired/Canceled (196,885)  
Number of Shares, Outstanding 3,133,532 3,338,717
Number of Shares, Options exercisable 2,728,344  
Weighted-Average Exercise Price, Outstanding $ 9.52  
Weighted-Average Exercise Price, Granted 0  
Weighted-Average Exercise Price, Exercised 3.03  
Weighted-Average Exercise Price, Expired/Canceled 25.12  
Weighted-Average Exercise Price, Outstanding 7.10 $ 9.52
Weighted-Average Exercise Price, Options exercisable $ 7.66  
Weighted-Average Remaining Contractual Life, Outstanding 5 years 1 month 6 days 4 years 2 months 12 days
Weighted-Average Remaining Contractual Life, Options exercisable 4 years 7 months 6 days  


v3.3.1.900
STOCK-BASED COMPENSATION (Details 2) - $ / shares
3 Months Ended 12 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Sep. 27, 2015
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Number of Shares, Non-vested 706,020    
Number of Shares, Granted 0    
Number of Shares, Vested (300,832)    
Number of Shares, Canceled 0    
Number of Shares, Non-vested 405,188   706,020
Weighted-Average Grant Date Fair Value, Non-vested $ 2.22    
Weighted-Average Grant Date Fair Value, Granted 0 $ 2.65  
Weighted-Average Grant Date Fair Value, Canceled 1.97    
Weighted-Average Grant Date Fair Value, Vested 0    
Weighted-Average Grant Date Fair Value, Non-vested $ 2.4   $ 2.22
Weighted-Average Remaining Contractual Life, Non-vested (yrs.) 8 years 7 months 6 days   8 years 7 months 6 days


v3.3.1.900
STOCK-BASED COMPENSATION (Details 3)
3 Months Ended
Dec. 27, 2015
$ / shares
shares
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]  
Number Outstanding (in Shares) | shares 3,133,532
Options Outstanding Weighted-Average Remaining Contractual Life (yrs.) 5 years 1 month 6 days
Options Outstanding Weighted-Average Price ($) $ 7.1
Options Exercisable Number Exercisable (in Shares) | shares 2,728,344
Options Exercisable Weighted-Average Exercise Price ($) $ 7.66
Range 01 [Member]  
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]  
Range of Exercise Prices, Minimum 1.45
Range of Exercise Prices, Maximum $ 3.00
Number Outstanding (in Shares) | shares 912,387
Options Outstanding Weighted-Average Remaining Contractual Life (yrs.) 7 years 1 month 6 days
Options Outstanding Weighted-Average Price ($) $ 2.12
Options Exercisable Number Exercisable (in Shares) | shares 793,867
Options Exercisable Weighted-Average Exercise Price ($) $ 1.99
Range 02 [Member]  
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]  
Range of Exercise Prices, Minimum 3.01
Range of Exercise Prices, Maximum $ 5.00
Number Outstanding (in Shares) | shares 1,200,627
Options Outstanding Weighted-Average Remaining Contractual Life (yrs.) 5 years 9 months 18 days
Options Outstanding Weighted-Average Price ($) $ 3.18
Options Exercisable Number Exercisable (in Shares) | shares 913,959
Options Exercisable Weighted-Average Exercise Price ($) $ 3.09
Range 03 [Member]  
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]  
Range of Exercise Prices, Minimum 5.01
Range of Exercise Prices, Maximum $ 10.00
Number Outstanding (in Shares) | shares 490,383
Options Outstanding Weighted-Average Remaining Contractual Life (yrs.) 3 years 10 months 24 days
Options Outstanding Weighted-Average Price ($) $ 7.33
Options Exercisable Number Exercisable (in Shares) | shares 490,383
Options Exercisable Weighted-Average Exercise Price ($) $ 7.33
Range 04 [Member]  
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]  
Range of Exercise Prices, Minimum 10.01
Range of Exercise Prices, Maximum $ 37.95
Number Outstanding (in Shares) | shares 530,135
Options Outstanding Weighted-Average Remaining Contractual Life (yrs.) 1 year 4 months 24 days
Options Outstanding Weighted-Average Price ($) $ 24.33
Options Exercisable Number Exercisable (in Shares) | shares 530,135
Options Exercisable Weighted-Average Exercise Price ($) $ 24.33


v3.3.1.900
STOCK-BASED COMPENSATION (Details 4) - Restricted Stock Units (RSUs) [Member]
3 Months Ended
Dec. 27, 2015
$ / shares
shares
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]  
Number of RSUs, Beginning Balance | shares 691,899
Granted | shares 0
Vested | shares (355,769)
Canceled | shares 0
Number of RSUs, Ending Balance | shares 336,130
Weighted-Average Grant Date Fair Value, Beginning | $ / shares $ 2.9
Granted | $ / shares 0
Vested | $ / shares 2.53
Canceled | $ / shares 0
Weighted-Average Grant Date Fair Value, Ending | $ / shares $ 3.3


v3.3.1.900
STOCK-BASED COMPENSATION (Details Textual) - USD ($)
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Jan. 20, 2011
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Unrecognized Share Based Compensation Expenses $ 1,775,000    
Share-based Compensation Arrangement by Share-based Payment Award, Options, Vested and Expected to Vest, Outstanding, Aggregate Intrinsic Value 1,820,000    
Share-based Compensation Arrangement by Share-based Payment Award, Options, Vested and Expected to Vest, Exercisable, Aggregate Intrinsic Value $ 1,711,000    
Employee Service Share-based Compensation, Nonvested Awards, Compensation Cost Not yet Recognized, Period for Recognition 18 months    
Share-based Compensation Arrangement by Share-based Payment Award, Options, Grants in Period, Weighted Average Grant Date Fair Value $ 0 $ 2.65  
Selling, General and Administrative Expenses [Member]      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Allocated Share-based Compensation Expense $ 338,000 $ 291,000  
2011 Equity Incentive Plan [Member]      
Share-based Compensation Arrangement by Share-based Payment Award [Line Items]      
Share-based Compensation Arrangement by Share-based Payment Award, Number of Shares Authorized     1,200,000


v3.3.1.900
LOSS PER SHARE (Details) - USD ($)
$ / shares in Units, shares in Thousands, $ in Thousands
3 Months Ended
Dec. 27, 2015
Dec. 28, 2014
Earnings Per Share, Basic, by Common Class, Including Two Class Method [Line Items]    
Net loss $ (5,297) $ (9,898)
Weighted-average common shares outstanding 33,674 30,548
Dilutive potential common shares 0 0
Weighted-average diluted shares outstanding 33,674 30,548
Basic loss per share $ (0.16) $ (0.32)
Diluted loss per share $ (0.16) $ (0.32)


v3.3.1.900
LOSS PER SHARE (Details Textual) - USD ($)
1 Months Ended 3 Months Ended
Jan. 15, 2015
Nov. 25, 2014
Oct. 23, 2014
Dec. 27, 2015
Dec. 28, 2014
Sep. 27, 2015
8.50% Convertible Senior Notes [Member]            
Antidilutive Securities Excluded from Computation of Earnings Per Share [Line Items]            
Debt Instrument, Interest Rate, Stated Percentage     8.50% 8.50%   8.50%
8.50% Senior Secured Second Lien Notes [Member]            
Antidilutive Securities Excluded from Computation of Earnings Per Share [Line Items]            
Debt Conversion, Converted Instrument, Shares Issued     2,500,000      
Debt Conversion, Converted Instrument, Warrants or Options Issued     2,500,000      
Class of Warrant or Right, Exercised During Period 1,250,000 1,250,000        
Class of Warrant or Right, Shares Issued in Warrant Exercise $ 1,246,428 $ 1,246,493        
Debt Instrument, Interest Rate, Stated Percentage       8.50%   8.50%
8.50% New Convertible Notes [Member]            
Antidilutive Securities Excluded from Computation of Earnings Per Share [Line Items]            
Debt Instrument, Interest Rate, Stated Percentage     8.50% 8.50%   8.50%
Treasury Stock Method [Member]            
Antidilutive Securities Excluded from Computation of Earnings Per Share [Line Items]            
Antidilutive Securities Excluded from Computation of Earnings Per Share, Amount       168,000 1,217,000  
If Converted Method [Member]            
Antidilutive Securities Excluded from Computation of Earnings Per Share [Line Items]            
Antidilutive Securities Excluded from Computation of Earnings Per Share, Amount       14,630,000 11,993,000  
If Converted Method [Member] | 8.50% Convertible Senior Notes [Member]            
Antidilutive Securities Excluded from Computation of Earnings Per Share [Line Items]            
Debt Instrument, Interest Rate, Stated Percentage       8.50% 8.50%  


v3.3.1.900
FAIR VALUE MEASUREMENTS (Details) - USD ($)
$ in Thousands
Dec. 27, 2015
Sep. 27, 2015
Assets:    
Available-for-sale securities $ 506 $ 965
Fair Value, Inputs, Level 1 [Member]    
Assets:    
Available-for-sale securities 506 965
Fair Value, Inputs, Level 2 [Member]    
Assets:    
Available-for-sale securities 0 0
Fair Value, Inputs, Level 3 [Member]    
Assets:    
Available-for-sale securities $ 0 $ 0


v3.3.1.900
FAIR VALUE MEASUREMENTS (Details 1) - USD ($)
$ in Thousands
Dec. 27, 2015
Sep. 27, 2015
8.50% Secured Notes [Member]    
Carrying Values And Estimated Fair Values Of Debt Instruments [Line Items]    
Carrying Amount $ 63,931 $ 63,931
Fair Value 64,011 64,011
10.875% Notes [Member]    
Carrying Values And Estimated Fair Values Of Debt Instruments [Line Items]    
Carrying Amount 12,200 12,200
Fair Value 12,972 12,972
8.50% New Convertible Notes [Member]    
Carrying Values And Estimated Fair Values Of Debt Instruments [Line Items]    
Carrying Amount 37,500 37,500
Fair Value 51,184 32,404
PNC Bank Term Loan [Member]    
Carrying Values And Estimated Fair Values Of Debt Instruments [Line Items]    
Carrying Amount 12,750 13,500
Fair Value $ 12,750 $ 13,500


v3.3.1.900
FAIR VALUE MEASUREMENTS (Details Textual)
Dec. 27, 2015
Sep. 27, 2015
Oct. 23, 2014
8.50% Convertible Notes [Member]      
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]      
Debt Instrument, Interest Rate, Stated Percentage 8.50% 8.50% 8.50%
8.50% Secured Notes [Member]      
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]      
Debt Instrument, Interest Rate, Stated Percentage 8.50% 8.50%  
10.875% Notes [Member]      
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]      
Debt Instrument, Interest Rate, Stated Percentage 10.875% 10.875%  
8.50% New Convertible Notes [Member]      
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]      
Debt Instrument, Interest Rate, Stated Percentage 8.50% 8.50% 8.50%
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